00190725-01.pdf - 第93页
WARNING ∆ ! ∆ ! To protect the glas s plate from d amage it is absolutely mandatory that no centering plat es, M A-zero gau- ges or ot her devices be pr esent in t he conveyor as these would move upward dur ing the clamp…
4. Subsequently select, if applicable, "PRINT OUT COMPARISON RESULTS".
To obtain the printout, proceed as follows:
• Press "RETURN" to return to the MAPPING MENU and select "PRINT OUT COMPARISON RE-
SULTS (701)"; the following display appears on the screen:
MACHINE NO. :.......... HEAD NUMBER :..........
MACHINE TYPE :.......... DATE :..........
CUSTOMER :..........
• Enter the required data on the computer keyboard and confirm with "RETURN".
• Subsequently select "CONTINUE" to start the printout.
5. Attach this printout of the comparison measurement to the logbook of the machine.
6. Conclude the mapping procedure by pressing "END" (function key).
• The placement head is positioned above the movable component table. The following displayed appe-
ars on the screen:
REMOVE MAPPING BOARD
PLEASE PRESS <START> KEY
• Performance of the action:
• Open the protective cover → carefully (centering pins! / placement head!) lift the mapping plate up-
wards and out → lift out the centering square and disassemble → return all parts to the mapping
case → put the correct elevating table rail (correct assignment!) in place again → close the protecti-
ve cover → switch on the control→ press the "START" button (the measuring procedure will not
continue until the conveyor is cleared).
7. The elevating table moves downward and the main menu appears on the screen.
NOTE
For the performance of the "NOZZLE MENU" the die "ANGLE CORRECTION OF D-AXIS" must have al-
ready been determined.
Therefore, as a next step, select "EXECUTE NEXT 4 POINTS" and only then "NOZZLE MENU".
7.10 MAPPING MENU (GLASS MAPPING)
7.10.1 Preconditions for the measurement
➤ Before "glass mapping" is performed the values "CALIBRATION FACTORS OF HEAD CAMERA" and
"CAMERA OFFSET" should have been determined as a minimum (see "EXECUTE NEXT 4 POINTS").
➤ The glass plate is to remain in the mapping case until you are prompted to place it into position!
➤ There are only minor difference between the glass mapping and the steel mapping procedures. The
differences are described in the following.
➤ All other information is contained in section 7.9 MAPPING MENU (steel mapping).
7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations User’s Manual AutoCal Program
7.10 MAPPING MENU (GLASS MAPPING) Software Version 114.xxx
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WARNING
∆
!
∆
!
To protect the glass plate from damage it is absolutely mandatory that no centering plates, MA-zero gau-
ges or other devices be present in the conveyor as these would move upward during the clamping proce-
dure causing damage to the glass plate!
Handle the glass plate with utmost care. The edge protection and the masking strip for detection of the
plate by the light barrier must be present. When the mapping procedure is terminated be sure to return
the glass plate carefully to its case!
1. After selecting "GLASS MAPPING" (function key) the standard submenu is displayed (Fig. 1.4).
2. After selecting "START MEASUREMENT" respond to the query
DOES MACHINE HAVE MOTOR-DRIVEN WIDTH ADJUSTMENT ?
with the appropriate function key YES / NO.
➤ If YES: is pressed: The automatic width adjustment of the conveyor is performed.
➤ If NO is selected, the following message is displayed:
SET WIDTH ADJUSTMENT TO 460mm
PRESS <RETURN>
3. Thereafter the following prompt is displayed:
PUSH GLASS MAPPING BOARD TO THE PCB-STOPPER
4. When this position is reached (light barrier is activated) the following display appears on the screen:
PLEASE PRESS <START> KEY
5. After pressing the "START" button the clamping unit is closed!
The placement head is positioned to the machine zero point and the following prompt is displayed:
TEACH CAMERA TO THE NEAREST FIDUCIAL-CROSS
•
Using the teach panel "teach" the PCB camera above the nearest cross (fiducial).
•
Press END (teach panel). This causes the fiducial to be transferred to the ICOS. The ICOS screen
changes color and the blue centering cross is displayed.
•
Press the "START" button. After the automatic determination of the rotational offset of the plate in the
conveyor, the gantry offset is determined.
6. After the complete plate has been measured press "RETURN" to return to the MAPPING MENU.
7. Now select the "SAVE RESULTS IN PASSPOINT FILE" menu option.
The results (except for the MA-zero point correction) are transferred to the work diskette.
8. You may now either select "PRINT OUT RESULTS" or perform the comparison measurement analogously
to section 7.9.3.
9. After pressing "END" (function key) the clamping unit is opened again and the following message is displayed:
TAKE GLASS MAPPING BOARD OUT OF CONVEYOR
•
Now remove the glass plate carefully (!) from the conveyor and place the plate into the storage case!
User’s Manual AutoCal Program 7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations
Software Version 114.xxx 7.10 MAPPING MENU (GLASS MAPPING)
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10. Thereafter the following prompt is displayed:
PLEASE PRESS <START> KEY
• The gantry reverts to the home position and the main menu is redisplayed.
7.11 AXES-INIT-MENU
This menu is required for the routine check (together with the EDIT MENU) only if you had to respond to the
query "Z AXIS IN UPPER POSITION ?" with NO upon the start of the AutoCal program (see section 7.1).
1. From the main menu select "AXES-INIT-MENU". The submenu (see Fig. 1.3) is displayed.
WARNING
∆
!
∆
!
DANGER OF A PLACEMENT HEAD CRASH!
After changing the head correction values the head axes are always to be initialized individually and in
the following sequence: " H → Z ! → D" → "X and Y" (as displayed on the screen).
Always check first of all whether the Z-axis is right up in top position before initializing the X and
Y-axes or before selecting "ALL AXES"!
2. Select the axis to be initialized. The following display appears on the screen:
ATTENTION, AXES BEING POSITIONED
PLEASE PRESS <START> KEY
3. Press the "START" button. The following display appears on the screen, as for example:
REFERENCE POINT
H-AXIS
➤ The selected axis was not initialized → the following error message is displayed:
AXIS/AXES NOT INITIALIZED
• Select "END" and perform troubleshooting activities on the axis (see Service Manual). Proceed for
troubleshooting of the head axes in accordance with the Service Manual "30 mm Placement Head
on HS-180" or the Service Manual HS-180, chapter 9 (29 mm placement head).
➤ The selected axis was initialized: Select the next axis (for proper sequence, see WARNING above).
4. Press "END" to return to the main menu.
7.12 NOZZLE MENU
➤ Precondition: The "ANGLE CORRECTION OF D-AXIS" must have already been determined and been
transferred to the MA-Data. Perform therefore the measuring routine "EXECUTE NEXT 4 POINTS" first
(see section 7.14) and select thereafter the "NOZZLE MENU".
➤ If you wish to measure only one single nozzle, proceed as described in section 7.12.3 further below.
7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations User’s Manual AutoCal Program
7.11 AXES-INIT-MENU Software Version 114.xxx
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