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4.4 Pre-C alibr ation Wo rk on MS- 102, 12 8, 1 32 4.4. 1 Inst alli ng th e Auto Cal Pro gram o nto t he Har d D isk NOTE On the 300 computer wit h an LIF-formatted 10MB or 20MB hard disk the AutoCal program cannot be in…

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4.3 Pre-Calibration Work on HS-180 Adhesive Station II
4.3.1 Checking of MA Data Before Copying them to the Work Diskette
• Check the machine data
before
copying them, as described in section 4.2.1.
• A blank,
HP-formatted 3.5" work diskette
with deactivated write protection tab must be available for
copying the MA-data for the
BASIC
line computer.
4.3.2 BASIC Line Computer: Copying Files to the Work Diskette
NOTE
This description applies from LBR 10
2
.xxx (2.01) version onwards. If you still work with a line computer
software
<
102.xxx you should order an
update !
➤ The PASSPKT file is only required if in the course of mapping you wish to load the old mapping data for
comparison measurements.
• Copy the MA-data of the line to the work diskette as described in section
4.2.2
"BASIC Line Compu-
ter:.....".
4.3.3 Station Computer: Installing the AutoCal Program onto the Hard Disk
• Proceed as described in section
4.2.4
(HS-180).
4.3.4 Station Computer: Starting the AutoCal Program From the Hard Disk
➤ Ensure that the prerequisites for program start are all met (see section
4.2.5
"HS-180 Checklist:........." ).
• Start the program from the hard disk as described in section
4.2.6
.
• Thereafter carry out the Routine Check of Adhesive Station II as described in chapter 8.
4.3.5 Station Computer: Starting the AutoCal Program from Diskette
➤ All prerequisites for the program start must be met (see section
4.2.5
"HS-180 Checklist:.....").
• Start the program from diskette as described in section
4.2.7
(menu-controlled procedure).
• Subsequently conduct a complete routine check of Adhesive Station II as described in chapter
8
.
User’s Manual AutoCal Program 4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration Procedure
Software Version 114.xxx 4.3 Pre-Calibration Work on HS-180 Adhesive Station II
4 - 7
4.4 Pre-Calibration Work on MS-102, 128, 132
4.4.1 Installing the AutoCal Program onto the Hard Disk
NOTE
On the 300 computer with an
LIF-formatted 10MB or 20MB
hard disk the AutoCal program cannot be in-
stalled onto the hard disk but must be started from the AutoCal diskette (see following section).
• To install the program onto the hard disk, proceed as described in section
4.2.4
.
• Subsequently check whether all prerequisites are met (see section
4.4.2)
and start the program.
4.4.2 MS-1xx Checklist: Ensuring that all Prerequisites for Program Start are Met.
As a basic principle, the prerequisites described in Section 4.2.5 " HS-180 Checklist:.......") apply .
Furthermore, the following must be ensured:
1.
The MA_MSZUS file must be available on the hard disk for initial calibration (coplanarity module/optical
position recognition - adhesive station).
2.
The conveyor system of the waffle-pack changer must be installed in the outer position (see CAUTION).
CAUTION ⇒ TRAVERSING RANGE FOR PCB TRANSPORT
∆
!
The conveyor system of the waffle-pack changer must be
relocated
to the
outer position
and the
positi-
on of the limit switch
for maximum PCB conveyor width adjusted accordingly!
Before starting the AutoCal program the waffle-pack changer must be switched OFF and subsequently
switched ON again in order to prevent any
initialization
from occurring.
Please proceed as described in the MS-102/132 User’s Manual.
4.4.3 Starting the AutoCal Program From the Hard Disk
➤ All prerequisites for the program start must be met (see section
4.4.2
"MS-1xx Checklist:...." ).
• Start the AutoCal program from the hard disk as described in section
4.2.6
.
• From this stage onwards, proceed as outlined in the description of the measuring procedure, chapter
9.
4.4.4 Starting the AutoCal Program From Diskette
➤ All prerequisites for the program start must be met (see section
4.4.2
" MS-1xx Checklist:...." ).
• The program is started from the diskette as described in Section
4.2.7 (menu-controlled
).
• Conduct a complete Routine Check on the MS machine as described in chapter
9
.
4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration Procedure User’s Manual AutoCal Program
4.4 Pre-Calibration Work on MS-102, 128, 132 Software Version 114.xxx
4 - 8
5 Description of the Menu Options
This chapter contains information required for the performance of the measuring routines!
➤ The sequence in this description is consistent with the sequence of menu options as displayed on the
screen and thus also with the sequence of performance. Exceptions from this rule are "glass mapping"
and "NOZZLE MENU" (see foot notes, Fig. 1.2 main menu).
5.1 Description of the Menu Options for HS-180 Placement Stations
5.1.1 Edit Menu
After selecting the Edit Menu the submenu appears (see Fig. 1.3). You can select here between the data and
the functions.
In the EDIT MENU all MA-data can be viewed, although only a few given values can be edited.
Within the measuring sequence of the routine check the "EDIT MENU" is required for the following activities:
— Upon starting the AutoCal program to establish the correct starting condition.
After the screen query "Z-AXIS IN UPPER POSITION?" has been answered with NO (function key), the pro-
gram returns to the main menu. Thus, the EDIT MENU is also available at this point of the measuring sequen-
ce. You can check/edit/save the reference point mode, the zero point correction values, etc., and ensure the
proper reference run of individual axes (in the specified sequence H → Z → D → X → Y !) or all axes, directly
from the Edit Menu by selecting the "AXES INIT MENU".
— After the determination and change of the MA zero point correction values, to correct the min. and max.
X/Y-travel paths in the MA-data. This ensures that the limit switches of the positioning axes (at the X and
Y-zero point correction values entered) are not reached.
The values entered are transferred to the MA_FILE of the work diskette by selecting the "STORING" menu
option.
5.1.2 Checking the Axis Adjustment
Execute the "CHECK AXIS ADJUSTMENT" function right at the start of the AutoCal measuring sequence.
If the position control is outside the permissible tolerance of a
total of 2 counts
, the "CHECK POSITION CON-
TROL OF AXIS" display appears. The execution of further measuring routines would lead to incorrect results!
Therefore select in the event of an error the "AXES MOVEMENT MENU" and perform the axis adjustment
with the aid of this menu and the documentation relating to the axis adjustment (adjustment instructions of
the machine).
User’s Manual AutoCal Program 5 Description of the Menu Options
Software Version 114.xxx 5.1 Description of the Menu Options for HS-180 Placement Stations
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