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5.2. 10 AXES MOV EME NT ME NU Selecting this menu option c auses a submenu to be displayed (see Fig. 1.8). After s electing the X o r Y- axis the f unction screen of the selected axis is dis played offering t he possibil…

Please not the following:

➤ For the glass mapping process both adhesive cartridges and also the MA zero point gauge required

for other Adhesive Station II routines must be removed!

➤ DANGER OF DAMAGE: Pay attention to the DANGER note in the sequence description, chap. 7!

➤ The MA zero point correction values previously determined by mapping and subsequently displayed on

the screen must be adopted for the performance of the measurement. However, the values previously

determined by means of "Measure machine zero point" will not be overwritten.

When mapping is performed the PASSPKT file (mapping file) of the station is created.

5.2.6 AXES INITIALIZING MENU

After selecting this main menu option a submenu appears (see Fig. 1.3) .

You can either initialize the X and Y-axis individually (e.g. to check the pulse generator of an axis) or initialize

all axes.

The "AXES INIT MENU" can also be called up from the "EDIT MENU".

5.2.7 DETERMINE CALIBRATION FACTORS OF HEAD CAMERA

This main menu option is used to determine the calibration factors of the head camera.

Calibration factors and camera offset (see next main menu option) are prerequisite for the execution of the

mapping menu (= glass mapping) options.

After determining the calibration factors, the camera offset must be determined.

5.2.8 DETERMINE CAMERA OFFSET and ADHESIVE NEEDLE OFFSET

This main menu option is used to determine the distance between PCB camera and adhesive nozzle and

subsequently the dispensing needle offset.

Prerequisite for this measuring routine is the determination of the calibration factors of the head camera.

Glass mapping cannot be performed until the camera and dispensing needle offsets have been determined.

5.2.9 CONVEYOR BELT WIDTH ADJUSTMENT

This function is designed to adjust, if required, the conveyor to the PCB width used.

The description of the menu option is contained in section 5.1.19!

➤ On machines with automatic width adjustment, pay attention to the WORKAROUND → section 12.2.

User’s Manual AutoCal Program 5 Description of the Menu Options

Software Version 114.xxx 5.2 Description of the Menu Options for HS-180 Adhesive Station II

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5.2.10 AXES MOVEMENT MENU

Selecting this menu option causes a

submenu

to be displayed (see Fig. 1.8).

After selecting the

X or Y-axis

the function screen of the selected axis is displayed offering the possibility to

select between editing and positioning the axis.

The description of this menu option is contained in section 5.1.20!

Pay attention to the

safety prompts

displayed during the AutoCal sequence in section 2.3!

5.2.11 I/O MENU

This menu permits you to set the desired outputs by selecting "TEST OUTPUTS", to toggle the outputs by se-

lecting "CONT. OP." and to check the updated inputs in each case on the screen. Selecting "TEST INPUTS"

causes all signal state changes of the inputs to be displayed on the screen in an additive process.

WARNING

∆

Any

concurrent setting

of competing outputs may result in

damage to the machine

N o (!)

verification by the software is carried out !

The description of this menu option is contained in section 5.1.21!

5.2.12 STORING

The values determined can be saved from the main memory to the work diskette by selecting this menu opti-

on available on the main menu and the EDIT menu.

A save should be performed after

each

measuring routine so as to preclude any data loss due to any malfun-

ctions that might occur.

If the

work diskette

containing the machine data is

write protected

, the software will issue the following

message after "STORING" has been selected: "NO SPACE TO STORE" (referring to the diskette).

Deactivate the write protect tab on the work diskette and select "STORING" once more.

5 Description of the Menu Options User’s Manual AutoCal Program

5.2 Description of the Menu Options for HS-180 Adhesive Station II Software Version 114.xxx

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5.3 Description of the Menu Options for MS-102, 128 and 132

The following information is required for the performance of the measuring routines!

➤ The sequence in this description is consistent with the sequence of the menu options as displayed on the

screen and thus the

sequence in which the measurements are performed

(see also Fig. 1.2).

5.3.1 EDIT MENU

After selecting the "EDIT MENU" the submenu appears (see Fig. 1.9).

The further description of this menu is contained in section 5.1.1

5.3.2 CHECK AXIS ADJUSTMENT

The description of this menu is contained in section 5.1.2

5.3.3 DETERMINE MAX. AND MIN. Z-AXIS TRAVEL RANGES

This measuring routine is used to determine the min. and max. traversing path of the Z-axis. The value deter-

mined is transferred to the MA-data under "Maximum or minimum position Z".

—

After this function has been selected, the placement is positioned within the conveying area for safety reasons.

—

After the measurement has been completed, the values determined are

displayed

on the screen.

The value should be ≥ +1292 counts so that a Z-stroke of

at least 30 mm ( +1296 counts)

can be perfor-

med in the placement cycle. By confirming with "Return" the value is transferred to the MA-data.

CAUTION

∆

If the max. Z-traversing path of +1296 counts (equals

mm) is

not

attained, appropriate troubleshooting

measures on the placement head must be performed at this stage of the measuring sequence (Service

Manual, 30 mm placement head) and subsequently this measuring routine must be repeated.

5.3.4 MEASURE MACHINE ZERO POSITION

This menu option is used to determine the X and Y-zero point

correction

values of the MA-zero point.

—

Determining the zero point correction values using the MA-zero point gauge is, among others, prerequisite

for mapping (Mapping menu).

—

For tolerance reasons, the

same

setting gauge(MA-zero point gauge) must be used for the determination

of the MA-zero point and checking the adhesive station zero point for the placement and adhesive station

conveyor of an MS-type machine. Mark the allocation of the gauge to the machine, e.g. by means of a wa-

ter-resistant foil pen on the respective MA-zero point gauge.

—

This means that for tolerance reasons also the elevating table rails must not be interchanged among the

placement or adhesive station conveyors, nor among the machines.

User’s Manual AutoCal Program 5 Description of the Menu Options

Software Version 114.xxx 5.3 Description of the Menu Options for MS-102, 128 and 132

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