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4. 2 P repa rato ry Work on th e HS-1 80 Pla cemen t Stat ion NOTE If measurements are car ried out using UNIX machine data in mixed lines (HS / SIPLACE): The AutoCal program cannot convert the dat a previously m easured…

4.1.2 General Information About Handling Diskettes During Installation or Star-

ting From Diskette

The set of DD diskettes is used with computers that are not equipped with a hard disk.

If the station computer is equipped with an internal

hard disk

and one of the new HP printer, and if there is

enough storage space on the hard disk, you should

install

the AutoCal program as well as

all

driver pro-

grams that were delivered

and

the BASIC operating system onto the hard disk. Installation from diskette is

menu-controlled, as usual.

If the HS station computer (Placement Station/Adhesive Station II) or the computer of the MS machine uses

BASIC version 5.0

, the AutoCal program is

started from diskette. The same applies

if the computer is not

equipped with a hard disk, or if there is not enough storage space

on the internal hard disk. From AUTO_SMD

program version 106 onward it is possible to start the AutoCal software via the following menu option:

Starting programs from diskette.

If the computer is equipped with an HD-disk drive, installation diskette 1 (

) must be used in order to avoid

unnecessary changing of diskettes.

➤ Detailed information regarding handling of diskettes if the program is started from diskette is given in the

Flow chart, Fig. 4.1.

When

changing diskettes

it may occur that the first access to the diskette is unsuccessful when files are se-

arched for. In this event, the following message is displayed:

File not found: NAME

Pressing function key F8 "AGAIN" the file is searched for again and then found.

➤ The "Version Description", chapter "Installation Instructions" contains further information with regard to

program installation.

4.1.3 Simple Handling of Diskettes Containing Printer Drivers (Operation Without

Hard Disk)

The driver for the Think-Jet printer is already contained on installation diskettes 1 (DD and HD set). If, how-

ever, a Desk-Jet printer is used and the AutoCal program is not run from a hard disk, the Think-Jet driver on

installations diskette 1 must be replaced by the Desk-Jet driver

before

the program is started. This

speeds

AutoCal procedures and avoids unnecessary changing of diskettes. Copying is performed on a computer

which is equipped with a hard disk:

Insert the diskette containing the printer drivers.

Copy file "DST" from the diskette to the hard disk.

. Insert installation diskette 1.

Delete file "DST" on installation diskette 1.

Copy file "DST" from the hard disk to the diskette.

Delete "DST" from the hard disk.

4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration Procedure User’s Manual AutoCal Program

4.1 Sets of Diskettes / Handling of Diskettes Software Version 114.xxx

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4.2 Preparatory Work on the HS-180 Placement Station

NOTE

If measurements are carried out using

UNIX

machine data in mixed lines (HS / SIPLACE): The AutoCal

program cannot convert the data previously measured using BASIC. Therefore the machine measure-

ments must be re-determined

completely anew

. Please contact Siemens AG SMD-Service.

4.2.1 Checking MA Data Before Copying them to the Work Diskette

• Before copying, the machine data must be checked on the line computer:

—

On the whole, the MA-data must already have been entered correctly within narrowly defined limits.

—

In the case of UNIX machine data, only

one

reject position may be entered for the AutoCal procedure

(either "reject box at nozzle changer " or "CRDL/Vacuum reject"). This must be changed back after the

measured data have been copied to the master data storage!

—

On principle, the entered (activated) options must be consistent with the options installed on the machi-

ne which are to be measured. Since the activation of options can be changed only on the line compu-

ter, it must be corrected before the MA-data are copied.

• A blank,

properly formatted work diskette

with deactivated write protection tab must be available for

copying MA-data for the

UNIX and BASIC

line computers.

NOTE

The write-protection tab of the AutoCal program diskette must not be removed. Saving data to the pro-

gram diskette is

not permitted

4.2.2 BASIC Line Computer: Copying Files to the Work Diskette

NOTE

This description applies to systems from version LBR 10

.xxx. If you still work with line computer soft-

ware

102.xxx you should order an

update !

Please note: If the data format has not changed, it may be that the BASIC line computer does not auto-

matically modify the version string (e.g. when updating from LBR.102 to LBR.208).

The new version entry (replacing V2.01 by V2.09) can be done by saving the MA-data on the BASIC line

computer station-by-station.

An overview of the file versions is contained in section 1.4.1.

➤ The PASSPKT file is required only if in the course of mapping you wish to load the old mapping data for

comparison measurements.

➤ The MA_ZUSATZ file must be saved to the work diskette only if the "coplanarity" option is available and

activated in the MA-data.

• Please enter the special password and copy the MA-data of the line you wish to calibrate onto an

-for-

matted, blank

3.5" diskette (= work diskette). This procedure is menu-controlled.

• Proceed as described in section

4.2.4

4.2.5

User’s Manual AutoCal Program 4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration Procedure

Software Version 114.xxx 4.2 Preparatory Work on the HS-180 Placement Station

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4.2.3 UNIX Line Computer: Copying Data to the Work Diskette

• Using the Data Manager, copy the MA-Data ("_.sk" and "_.kd" files) of the line you wish to calibrate onto a

DOS-formatted, blank 3.5" diskette (= work diskette).

• The "_.SRP" file is only required if you wish to carry out comparison measurements with respect to these data.

• Proceed as described in sections

4.2.4

4.2.5

4.2.4 Station computer: Installing the AutoCal Program Onto the Hard Disk

• Switch off the machine.

• Insert

installation diskette 1

into the disk drive of the station computer.

• Switch the machine back on again while the control unit remains in

off

position!

• After a short while, the "ABORT" key (function key) is displayed on the screen. Press this key within 8 se-

conds ( 1 second corresponds to 1 asterisk, shown in the lower right corner of the screen).

• Select the "

Installation from diskette

" option on the menu displayed.

• Now proceed with the menu-controlled installation of the AutoCal program.

• Proceed as described in sections

4.2.5

"HS-180 Checklist" and

4.2.6

"Starting....from the Hard Disk".

4.2.5 HS-180 Checklist: Ensuring that the Prerequisites for Program Start are Met.

The machine must be in

optimum

operating condition in order to avoid any disturbing interference and

unnecessary expenditure of time during the calibration procedure.

All machine data of the station must already be correct within narrowly defined limits.

The options installed must be

activated

in the MA-Data (cannot be changed in the Edit menu!).

Ensure

correct activation of nozzle changer/adapter station

All testing aids must be on hand.

The temperature requirements for steel mapping must be met (see chapter 5, section 5.1.8).

The keyswitch must be

removed

(see chapter 2).

The work diskette with the MA-data of the station must be inserted in the disk drive, with the write

protection tab deactivated.

The printer (where available) and the teach panel must be connected to the system.

The printer must be provided with sufficient paper (paper end during measurement routine = malfunction!).

10.

All installed line extensions must be switched ON, but must not have been initialized yet.

Line extensions

Input/output station, waffle-pack changer, waffle-pack changer at IC shuttle, IC shuttle.

11.

All axes must be switched on at the axis controller cards (check switch position!)

4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration Procedure User’s Manual AutoCal Program

4.2 Preparatory Work on the HS-180 Placement Station Software Version 114.xxx

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