00190725-01.pdf - 第125页

9.12 ADHESIVE ME NU Testing aids required: • Adjusting gauge for adhesiv e dispensing head, wit h tip, item no. 00310314 * • Plasticine 1. Select "ADHESIVE MENU". The Adhesive Submenu is displayed ( see Fig. 1.…

OFFSET WIDTH ADJUSTMENT Y 163.5 [mm]

• Select "END" (value is automatically transferred to main memory) → display of the main menu → select

"STORING" (transfer to MA-Data of the hard disk).

9.11 MAPPING MENU

CAUTION

∆

Mapping on

MS-132:

If the waffle-pack changer conveyor is installed in the inner position (traversing ran-

ge of transport only 410mm!) it must be relocated to the

outer

position

prior

to the performance of this

measuring routine and the position of the limit switch for max. PCB conveyor width must be

adapted

(see 4.2, under "Preparatory Work: Requirements to be Fulfilled on the Machine")!

Tools and testing aids required:

• Hexagon socket screw key, size 2.5

• MS-

102:

Mapping plate and centering square, contained in the mapping case, item no. 00132040

• MS-

132:

Mapping plate and centering square, contained in the mapping case, item no. 00134100

• Steel nozzle in perfect condition, type 104, item no. 00301435

NOTE

The entire mapping procedure is performed analogously to the description for the HS-180 (section

7.9

)

and is therefore described in the following only in condensed form.

Perform all mapping menu options - starting with "START MEASUREMENT" - in the sequence shown

→ after the complete plate has been measured, press "RETURN" to return to the Mapping Menu →

select

"SAVE RESULTS IN PASSPOINT FILE"

The results are transferred to the mapping file (PASSPKT file) on the hard disk.

WARNING

∆

To prevent any damage to the machine, the point described in the following is to be performed now !

On MS-132: Relocate

now

the conveyor of the waffle-pack changer back to the

inner

position and

make absolutely sure that also the

limit switch

is moved back to the conveyor width

410mm

(see section 10.3 "Final Work on MS-.............").

Thereafter select the

"CONVEYOR BELT WIDTH ADJUSTMENT"

from the main menu.

• Now adjust the conveyor width to the width of the

subsequently

used PCB (e.g. 100 mm).

• Press "END" (function key) to return to the main menu.

9 AutoCal Procedure: Routine Check MS-102, 128 and 132 User’s Manual AutoCal Program

Software Version 114.xxx

9 - 6

9.12 ADHESIVE MENU

Testing aids required:

• Adjusting gauge for adhesive dispensing head, with tip, item no. 00310314

• Plasticine

Select "ADHESIVE MENU". The

Adhesive Submenu

is displayed (see Fig. 1.10).

Select

"DETERMINE CALIBRATION FACTORS ADH. CAMERA":

—

By means of the CONVEYOR BELT WIDTH ADJUSTMENT adjust the conveyor width to the PCB used.

—

If the ICOS system cannot be synchronized, reset it manually.

Further procedure in condensed form:

(Details are contained in section

7.14

"EXECUTE NEXT 4 POINTS",

from point 1

up to and including

point

• When prompted to do so, adjust conveyor to the current PCB width, if applicable (see section 5.1.19),

• when prompted to do so, place PCB in the input conveyor,

• close protective cover, switch on the control and press the "START" button,

• the PCB is conveyed to the "GLUE STATION" center conveyor for the performance of this measuring

routine.

The PCB, the required position of the calibration plate (graphical display) and the following text are

displayed on the screen:

PLACE CALIBRATION PART ON MOTHERBOARD

PLEASE PRESS <START> KEY

•

Performance of the action:

Open protective cover → place the calibration plate exactly on the PCB

as shown on the screen → close protective cover → switch on the control → press the "START" but-

ton.

The following check is performed

"DETERMINE CALIBRATION FACTORS ADH. CAMERA"

and the

following display appears on the screen:

USE TEACH-PANEL

TEACHING IS ON, ’END’ TO FINISH

•

Performance of the action:

Using the PCB camera "teach" a fiducial of the calibration board in X-Y-di-

rection so that it is centered (mark on the screen must be centered with respect to the fiducial) →

press "END" on the teach panel → the procedure for determining the calibration factors follows.

The

complete calibration factors

of the adhesive station camera (X1, X2, X3 and Y1, Y2, Y3) are displayed.

➤ Procedure to be followed in the case of error message

"CHECK MEASUREMENT NOT SUCCESS-

FUL":

Press "RETURN"→ press "END" → remove PCB and plate from the output conveyor Ä check

calibration plate for oxidation/ contamination → use new plate, if required → repeat measurement from

point

onwards.

➤ After the

successful

measurement confirm with "RETURN" to transfer the values to the main memory.

The ADHESIVE MENU is redisplayed.

User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132

Software Version 114.xxx

9 - 7

* also referred to as adhesive station zero point gauge (abbreviated on the screen: K-N-L)

NOTE:

Save ("Storing") the values determined only after the following measuring routine has been performed

(DETERMINE DISTANCE CAMERA - ADHESIVE NOZZLE) as upon exiting from the ADHESIVE MENU

by selecting "END" the PCB is conveyed out of the machine.

6. Select "DISTANCE CAMERA - ADH. NOZZLE (OLD X,Y -- NEW X,Y)".

The following display appears on the screen:

- FIX PLASTICINE ON PCB

- EXCHANGE ADH. CARTRIDGE FOR KLEBER-NULLPUNKT-LEHRE (K-N-L)

- ’TEACH’ K-N-L OVER PLASTICINE

- AFTER ’END’ AN IMPRESSION IN THE PLASTICINE IS CREATED

TEACHING IS ON, ’END’ TO FINISH

• Performance of the action:

Open protective cover → apply plasticine (form a thin plate) to the center of the PCB by pressing it

on → remove adhesive cartridge including pressure spring (see chapter 10, Service Manual) → In-

stall adjusting gauge for adhesive station zero point (referred to as "KNL") → teach the tip of the

"K-N-L" above the plasticine → press the "END" button on the teach panel → after END the Z-axis

is lowered once → an impression is produced in the plasticine→ the Z-axis is raised again.

7. Now teach the camera above the impression until the crosshairs are in exactly centered position above

the impression on the screen.

8. Press again the "END" button on the teach panel. The CAMERA OFFSET is displayed on the screen, as

for example:

DISTANCE CAMERA - ADH. NOZZLE (OLD X,Y -- NEW X,Y)

21.290 -4.6950 - - 11.420 -45.470

PRESS <RETURN>

9. Check the values and press "RETURN". The values are transferred to the main memory.

The following display appears on the screen:

STORING MA_MSZUS (YES/NO)

10. Transfer the values determined (calibration factors and distance) for the adhesive station PCB camera to the

MA_MSZUS file (Winchester) of the machine by selecting the function key for "YES" now.

NOTE:

The values held in the MA_MSZUS file cannot be displayed.

11. Further actions: Select "END" → display of the main menu → remove PCB from the output conveyor →

open protective cover → remove adhesive station zero point gauge (Kleber-Nullpunkt-Lehre) → Reinstall

adhesive cartridge including pressurespring → close protective cover → switch on the control.

9 AutoCal Procedure: Routine Check MS-102, 128 and 132 User’s Manual AutoCal Program

Software Version 114.xxx

9 - 8