00190725-01.pdf - 第123页

➤ Carry out this m easuring procedure analogously to t he description for the HS-180, s ection 7. 7 . P lease note, however, the d if f eren ces mentioned in the f ollowing: 1. After select ion of the f irst submenu opti…

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1. Select "STORING" to save the values determined up to now. Temporarily leave the AutoCal program at this point.
2. Check the adhesive station zero point based on the Service Manual MS-102/132, chapter "Adjusting and
Testing the Machine", section "Measuring the MA-Data". In the case of deviations, the adhesive dispensing
head must be adjusted (see Service Manual MS-102/132, chapter "Adhesive Dispensing Head".
NOTE
The adhesive station zero point gauge can remain installed for the calibration of the adhesive station
PCB camera in the AutoCal procedure that follows.
3. Start the AutoCal procedure and continue the Routine Check proceeding as described in the section below.
9.7 Checking Min. and Max. X / Y-Travel Paths
NOTE
For this check no menu option is currently offered in the AutoCal program.
1. Starting from the main menu, select→ "EDIT MENU" → "MACHINE DATA" → "X-AXIS" and then "Y-AXIS".
The following values must be entered:
• min. travel path X = 0 → max. travel path X = + 500.00 [mm]
• min. travel path Y= 0 → max. travel path Y = + 760.00 [mm]
2. In the case of deviations, correct the values in the EDIT MENU accordingly.
NOTE
If the glass measuring scale and the limit switch are properly adjusted and the above values are entered,
all required machine positions / pick-up positions are reached without any limit switch being actuated.
However, if this happens in the AutoCal measuring sequence nevertheless, perform first the adjustment
in accordance with the Service Manual, chap. "Adjusting and Testing the Machine". Do not continue with
the AutoCal program until the above has been carried out.
3. Continue the Routine Check with the following section.
9.8 DETERMINE ECCENTRICITY OF NOZZLE
• Perform this measuring routine as described for the HS-180 in section 7.5.
• Tools and testing aids required
: see section 7.5
9.9 TRACK MEASURING MENU
Testing aids required:
• New adjusting gauge for component table ("iron", with 2 holes), item no. 00120040
• Steel nozzle, type 104, item no. 00301435
• Teach panel, external, item no. 00132207
9 AutoCal Procedure: Routine Check MS-102, 128 and 132 User’s Manual AutoCal Program
Software Version 114.xxx
9 - 4
➤ Carry out this measuring procedure analogously to the description for the HS-180, section 7.7. Please
note, however, the differences mentioned in the following:
1. After selection of the first submenu option "TABLE PART 1" the following display appears on the screen:
A T T E N T I O N : COMPONENT TABLE IS BEING DISPLACED !
PLEASE PRESS <START> KEY
DANGER
∆
!
∆
!
∆
!
The traversing range of the component table (parts 1 to 3) must be completely unobstructed (see also
the DANGER note on page 13-1! The keyswitch is to remain locked !
Caution: Whenever part 1, 2 or 3 is selected, the component table will move !!!
2. When "START" is pressed, the component table moves to part 1 if it had not already been positioned there.
The following screen display appears:
MEASURE TRACKS
PLACE IRON ON TRACK NO. 101, TABLE PART 1
PLEASE PRESS <START> KEY
•
Performance of the action:
Open the rear left protective cover
→
if necessary, clean contact surface for the gauge using a dry cloth
→
place adjusting gauge on the specified track
→
check that the gauge is properly positioned and not tilted
→
visual inspection: steel nozzle must be installed (nozzle insert to be removed beforehand)
→
close protective
cover
→
switch on the control
→
press the "START" button
→
based on the existing values in the MA-Data,
the placement head is positioned above the large hole ( = measuring hole) of the adjusting gauge.
3. The nozzle is lowered into the large hole and the following screen display appears:
IS NOZZLE IN LARGE MEASURING HOLE (5MM) ?
•
Continue as described for HS-180 in section 7.7.1 from point 4 onwards.
4. Select "TABLE PART 2" (see DANGER above !) and subsequently "TABLE PART 3" etc. and repeat
the procedure analogously to the description for part 1.
5. After the determination of all component table pick-up positions, select "STORING" (transfer to hard disk).
9.10 DETERMINE SENSOR MOVABLE TABLE SIDE (OFFSET WIDTH ADJUSTMENT)
•
Perform the procedure analogously to the procedure "DETERMINE PCB EDGE FIXED TABLE", section 7.8.
•
Tools and testing aids required: see section 7.8
Procedure in condensed form:
•
Measure PCB width
→
adjust conveyor width to this PCB used
→
select "SEARCHING SENSOR MO-
VABLE TABLESIDE"
→
enter PCB width measured
→
press "RETURN" and then the "START" but-
ton
→
the Bero switching point "search run" starts (positioning to the front toward the operator
→
re-
turn to the Bero at creep speed
→
return to the reference point)
→
display of the "Offset width ad-
justment" (Y-value):
User’s Manual AutoCal Program 9 AutoCal Procedure: Routine Check MS-102, 128 and 132
Software Version 114.xxx
9 - 5
OFFSET WIDTH ADJUSTMENT Y 163.5 [mm]
• Select "END" (value is automatically transferred to main memory) → display of the main menu → select
"STORING" (transfer to MA-Data of the hard disk).
9.11 MAPPING MENU
CAUTION
∆
!
Mapping on
MS-132:
If the waffle-pack changer conveyor is installed in the inner position (traversing ran-
ge of transport only 410mm!) it must be relocated to the
outer
position
prior
to the performance of this
measuring routine and the position of the limit switch for max. PCB conveyor width must be
adapted
(see 4.2, under "Preparatory Work: Requirements to be Fulfilled on the Machine")!
Tools and testing aids required:
• Hexagon socket screw key, size 2.5
• MS-
102:
Mapping plate and centering square, contained in the mapping case, item no. 00132040
• MS-
132:
Mapping plate and centering square, contained in the mapping case, item no. 00134100
• Steel nozzle in perfect condition, type 104, item no. 00301435
NOTE
The entire mapping procedure is performed analogously to the description for the HS-180 (section
7.9
)
and is therefore described in the following only in condensed form.
1.
Perform all mapping menu options - starting with "START MEASUREMENT" - in the sequence shown
→ after the complete plate has been measured, press "RETURN" to return to the Mapping Menu →
select
"SAVE RESULTS IN PASSPOINT FILE"
.
The results are transferred to the mapping file (PASSPKT file) on the hard disk.
WARNING
∆
!
∆
!
To prevent any damage to the machine, the point described in the following is to be performed now !
2.
On MS-132: Relocate
now
the conveyor of the waffle-pack changer back to the
inner
position and
make absolutely sure that also the
limit switch
is moved back to the conveyor width
of
410mm
(see section 10.3 "Final Work on MS-.............").
3.
Thereafter select the
"CONVEYOR BELT WIDTH ADJUSTMENT"
from the main menu.
• Now adjust the conveyor width to the width of the
subsequently
used PCB (e.g. 100 mm).
• Press "END" (function key) to return to the main menu.
9 AutoCal Procedure: Routine Check MS-102, 128 and 132 User’s Manual AutoCal Program
Software Version 114.xxx
9 - 6