00190725-01.pdf - 第3页

5. 1.13 DETE RMI NE A NGLE C ORR ECTION OF D-AXI S . . . . . . . . . . . . . . . . . . 5 - 6 5. 1.14 DETE RMI NE CA MERA OFFS ET . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6 5. 1.15 DETE RMI NE J AW O FFSE…

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4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
4.1 Sets of Diskettes / Handling of Diskettes . . . . . . . . . . . . . . . . . . . . . 4 - 1
4.1.1 Designation and Contents of the Diskettes . . . . . . . . . . . . . . . . . . . . . . 4 - 1
4.1.2 General Information About Handling Diskettes During Installation or
Starting From Diskette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
4.1.3
Simple Handling of Diskettes Containing Printer Drivers
(Operation Without Hard Disk) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
4.2 Preparatory Work on the HS-180 Placement Station . . . . . . . . . . . . . . . 4 - 3
4.2.1
Checking MA Data Before Copying them to the Work Diskette . . . . . . . . . 4 - 3
4.2.2 BASIC Line Computer: Copying Files to the Work Diskette . . . . . . . . . . . . . 4 - 3
4.2.3 UNIX Line Computer: Copying Data to the Work Diskette . . . . . . . . . . . . . . 4 - 4
4.2.4 Station computer: Installing the AutoCal Program Onto the Hard Disk . . . . . . . . 4 - 4
4.2.5 HS-180 Checklist: Ensuring that the Prerequisites for Program Start are Met. . . . 4 - 4
4.2.6 Station Computer: Starting the AutoCal Program From the Hard Disk . . . . . . . . 4 - 5
4.2.7 Station Computer: Starting the AutoCal Program From the Diskette . . . . . . . . . 4 - 5
4.3 Pre-Calibration Work on HS-180 Adhesive Station II . . . . . . . . . . . . . . . 4 - 7
4.3.1 Checking of MA Data Before Copying them to the Work Diskette . . . . . . . . . . 4 - 7
4.3.2 BASIC Line Computer: Copying Files to the Work Diskette . . . . . . . . . . . . . 4 - 7
4.3.3 Station Computer: Installing the AutoCal Program onto the Hard Disk . . . . . . . . 4 - 7
4.3.4 Station Computer: Starting the AutoCal Program From the Hard Disk . . . . . . . . 4 - 7
4.3.5 Station Computer: Starting the AutoCal Program from Diskette . . . . . . . . . . . 4 - 7
4.4 Pre-Calibration Work on MS-102, 128, 132 . . . . . . . . . . . . . . . . . . . . 4 - 8
4.4.1 Installing the AutoCal Program onto the Hard Disk . . . . . . . . . . . . . . . . . 4 - 8
4.4.2 MS-1xx Checklist: Ensuring that all Prerequisites for Program Start are Met. . . . . 4 - 8
4.4.3 Starting the AutoCal Program From the Hard Disk . . . . . . . . . . . . . . . . . . 4 - 8
4.4.4 Starting the AutoCal Program From Diskette . . . . . . . . . . . . . . . . . . . . . 4 - 8
5 Description of the Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
5.1 Description of the Menu Options for HS-180 Placement Stations . . . . . . . . 5 - 1
5.1.1 Edit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
5.1.2 Checking the Axis Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
5.1.3 Measuring the Machine Zero Point . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.1.4 DETERMINE ECCENTRICITY OF NOZZLE . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.1.5 DETERMINE HEAD HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.1.6 TRACK MEASURING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.1.7 PCB EDGE FIXED TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.1.8 MAPPING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.1.9 AXES INITIALIZING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4
5.1.10 NOZZLE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4
5.1.11 EXECUTE NEXT 4 POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
5.1.12 DETERMINE CALIBRATION FACTORS OF HEAD CAMERA . . . . . . . . . . . 5 - 6
Table of Contents User’s Manual AutoCal Program
Software Version 114.xxx
II
5.1.13 DETERMINE ANGLE CORRECTION OF D-AXIS . . . . . . . . . . . . . . . . . . 5 - 6
5.1.14 DETERMINE CAMERA OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
5.1.15 DETERMINE JAW OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
5.1.16 COMPONENT CAMERA MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
5.1.17 DETERMINE COPLANARITY COORDINATES . . . . . . . . . . . . . . . . . . . . 5 - 7
5.1.18 MEASURE ANY HOLE (REPEATEDLY) . . . . . . . . . . . . . . . . . . . . . . . 5 - 7
5.1.19 CONVEYOR BELT WIDTH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 5 - 8
5.1.20 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9
5.1.21 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 11
5.1.22 STORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 13
5.2 Description of the Menu Options for HS-180 Adhesive Station II . . . . . . . . 5 - 14
5.2.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14
5.2.2 CHECK AXIS ADJUSTMENT . . . . . . . . . . . . . 5 - 14
5.2.3 MEASURE MACHINE ZERO POINT . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14
5.2.4 PCB EDGE FIXED TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14
5.2.5 MAPPING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14
5.2.6 AXES INITIALIZING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 15
5.2.7 DETERMINE CALIBRATION FACTORS OF HEAD CAMERA . . . . . . . . . . . 5 - 15
5.2.8 DETERMINE CAMERA OFFSET and ADHESIVE NEEDLE OFFSET . . . . . . . 5 - 15
5.2.9 CONVEYOR BELT WIDTH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 5 - 15
5.2.10 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 16
5.2.11 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 16
5.2.12 STORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 16
5.3 Description of the Menu Options for MS-102, 128 and 132 . . . . . . . . . . . 5 - 17
5.3.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
5.3.2 CHECK AXIS ADJUSTMENT . . . . . . . . . . . . . 5 - 17
5.3.3 DETERMINE MAX. AND MIN. Z-AXIS TRAVEL RANGES . . . . . . . . . . . . . 5 - 17
5.3.4 MEASURE MACHINE ZERO POSITION . . . . . . . . . . . . . . . . . . . . . . 5 - 17
5.3.5 DETERMINE ECCENTRICITY OF NOZZLE . . . . . . . . . . . . . . . . . . . . 5 - 18
5.3.6 REGISTER PLACEMENT LEVEL Z AXIS . . . . . . . . . . . . . . . . . . . . . 5 - 18
5.3.7 TRACK MEASURING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 18
5.3.8 DETERMINE SENSOR MOVABLE SIDE ("Width adjustment offset") . . . . . . . 5 - 19
5.3.9 MAPPING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 19
5.3.10 ADHESIVE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
5.3.11 AXES INIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
5.3.12 NOZZLE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
5.3.13 EXECUTE NEXT 4 POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
5.3.14 DETERMINE CALIBRATION FACTORS OF HEAD CAMERA . . . . . . . . . . . 5 - 21
5.3.15 DETERMINE ANGLE CORRECTION OF D-AXIS . . . . . . . . . . . . . . . . . 5 - 21
5.3.16 DETERMINE CAMERA NOZZLE OFFSET . . . . . . . . . . . . . . . . . . . . . 5 - 21
5.3.17 DETERMINE JAW OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
5.3.18 COMPONENT CAMERA MENU . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
5.3.19 DETERMINE COPLANARITY COORDINATES . . . . . . . . . . . . . . . . . . . 5 - 22
5.3.20 CONVEYOR BELT WIDTH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . 5 - 22
User’s Manual AutoCal Program Table of Contents
Software Version 114.xxx
III
5.3.21 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 22
5.3.22 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 23
5.3.23 STORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 23
6 Interdependent Calibrations Required for Individual Checks . . . . . . . . . . . . 6 - 1
6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
6.2 Interdependent Calibrations on the HS-180 Machine . . . . . . . . . . . . . . . 6 - 2
6.3 Interdependent Calibrations on the HS-180 Adhesive Station II . . . . . . . . . 6 - 5
6.4 Interdependent Calibrations on the MS-102, 128, 132 Machines . . . . . . . . . 6 - 6
7 AutoCal Measuring Sequence: Routine Checks on HS-180 Placement Stations . . 7 - 1
7.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3
7.1.1 General Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3
7.1.2 Procedure for the Zero Point Correction of the Head Axes (Short Form) . . . . . . 7 - 3
7.2 Checking the Axis Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 4
7.3 MEASURING MACHINE ZERO POSITION . . . . . . . . . . . . . . . . . . . . . 7 - 4
7.4 Determining the Min. and Max. X / Y-Travel Paths . . . . . . . . . . . . . . . . 7 - 6
7.5 Determining Concentric Running of Nozzle . . . . . . . . . . . . . . . . . . . . 7 - 8
7.6 DETERMINE HEAD HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 9
7.7 TRACK MEASURING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 10
7.7.1 Procedure: Tracks 2 and 86 of the fixed side . . . . . . . . . . . . . . . . . . . . . 7 - 10
7.7.2 Procedure: TRACK 2 and
TRACK 86 OF THE MOVABLE SIDE . . . . . . . . . . 7 - 12
7.7.3 Procedure: ANY TRACK OF FIXED SIDE / MOVABLE SIDE . . . . . . . . . . . . 7 - 12
7.8 DETERMINE PCB EDGE FIXED TABLE . . . . . . . . . . . . . . . . . . . . . . 7 - 13
7.9 MAPPING MENU (STEEL MAPPING) . . . . . . . . . . . . . . . . . . . . . . . . 7 - 14
7.9.1 Notes on Comparison Measurement . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 14
7.9.2 Procedure: "START MEASUREMENT" . . . . . . . . . . . . . . . . . . . . . . . 7 - 14
7.9.3 Procedure: "START COMPARISON MEASUREMENT" . . . . . . . . . . . . . . . 7 - 17
7.10 MAPPING MENU (GLASS MAPPING) . . . . . . . . . . . . . . . . . . . . . . . 7 - 18
7.10.1 Preconditions for the measurement . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 18
7.11 AXES-INIT-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 20
7.12 NOZZLE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 20
7.12.1 EXECUTE NEXT 2 POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 21
7.12.2 MEASURE ONE SINGLE NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 24
7.12.3 Nozzle Endurance Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 25
7.13 EXECUTE NEXT 4 POINTS (Calibration of PCB Vision System) . . . . . . . . . 7 - 25
7.14 COMPONENT CAMERA MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 29
Table of Contents User’s Manual AutoCal Program
Software Version 114.xxx
IV