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7.14.1 Procedure: "COMPONENT CAMERA HEIGHT" . . . . . . . . . . . . . . . . . . 7 - 29

7.14.2 Procedure: "EXECUTE THE FOLLOWING POINTS" . . . . . . . . . . . . . . . . 7 - 30

7.15 DETERMINE COPLANARITY COORDINATES . . . . . . . . . . . . . . . . . . 7 - 32

7.16 MEASURE ANY HOLE (REPEATEDLY) . . . . . . . . . . . . . . . . . . . . . . 7 - 36

7.17 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 37

7.18 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 37

8 AutoCal Procedure: Routine Check on HS-180 Adhesive Station II . . . . . . . . . 8 - 1

8.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2

8.2 CHECK AXIS ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2

8.3 MEASURING MACHINE ZERO POSITION . . . . . . . . . . . . . . . . . . . . . . 8 - 2

8.4 DETERMINE PCB EDGE FIXED TABLE . . . . . . . . . . . . . . . . . . . . . . . 8 - 3

8.5 MAPPING MENU (GLASS MAPPING) . . . . . . . . . . . . . . . . . . . . . . . . 8 - 3

8.6 DETERMINE CALIBRATION FACTORS OF HEAD CAMERA . . . . . . . . . . . 8 - 4

8.7 DETERMINE CAMERA OFFSET and ADHESIVE NEEDLE OFFSET . . . . . . . . 8 - 4

8.8 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 6

8.9 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 6

9 AutoCal Procedure: Routine Check MS-102, 128 and 132 . . . . . . . . . . . . . . 9 - 1

9.1 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2

9.2 CHECK AXIS ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2

9.3 DETERMINE PROCESS RANGE OF X/Y AXES . . . . . . . . . . . . . . . . . . . 9 - 2

9.4 MEASURE MACHINE ZERO POSITION . . . . . . . . . . . . . . . . . . . . . . . 9 - 3

9.5 DETERMINE ECCENTRICITY OF NOZZLE . . . . . . . . . . . . 9 - 3

9.6 Checking Adhesive Station Zero Point . . . . . . . . . . . . . . . . . . . . . . . 9 - 3

9.7 Checking Min. and Max. X / Y-Travel Paths . . . . . . . . . . . . . . . . . . . . . 9 - 4

9.8 DETERMINE ECCENTRICITY OF NOZZLE . . . . . . . . . . . . . . . . 9 - 4

9.9 TRACK MEASURING MENU . . . . . . . . . . . . . . . . . . . . . . . . 9 - 4

9.10 DETERMINE SENSOR MOVABLE TABLE SIDE (OFFSET WIDTH ADJUSTMENT) 9 - 5

9.11 MAPPING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 6

9.12 ADHESIVE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 7

9.13 AXES INITIALIZING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 9

9.14 NOZZLE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 9

9.15 "EXECUTE NEXT 4 POINTS" (calibration PCB Vision System) . . . . . . . . . . 9 - 9

User’s Manual AutoCal Program Table of Contents

Software Version 114.xxx

V

9.16 COMPONENT CAMERA MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 9

9.17 DETERMINE COPLANARITY COORDINATES . . . . . . . . . . . . . . . . . . . 9 - 10

9.18 AXES MOVEMENT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10

9.19 I/O MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10

10 Final Work After Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1

10.1 Final Work on HS-180 Placement Stations . . . . . . . . . . . . . . . . . . . . 10 - 1

10.1.1 On the BASIC Line Computer (from LRB 102.xxx): Loading the Files . . . . . . . . 10 - 1

10.1.2 Applies to software version 2.01 (LRB 1XX.xxx) on the BASIC line computer:

Reading in the PASSPKT_ file: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 2

10.1.3 On the UNIX Line Computer: Loading the Files, incl. "_ .SRP" . . . . . . . . . . . 10 - 3

10.1.4 Final Work Before Starting the Station Software . . . . . . . . . . . . . . . . . . . 10 - 3

10.2 Final Work on HS-180 Adhesive Station II . . . . . . . . . . . . . . . . . . . . . 10 - 4

10.2.1 BASIC line computer (from LRB 102.xxx): Loading the Files . . . . . . . . . . . . 10 - 4

10.2.2 Unique to Software Version 2.01 (LRB 1XX.xxx) on BASIC Line Computers:

Reading In the PASSPKT_ File . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 4

10.3 Final Work on MS-102, 128 and 132 . . . . . . . . . . . . . . . . . . . . . . . . 10 - 5

11 Malfunctions in the Program Sequence . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1

11.1 Troubleshooting on HS-180 Placement Stations / Adhesive Station II . . . . . 11 - 1

11.2 Troubleshooting on MS-102, 128, 132 Machines . . . . . . . . . . . . . . . . . 11 - 2

12 Workarounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1

12.1 Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1

12.2 "CONVEYOR BELT WIDTH ADJUSTMENT" . . . . . . . . . . . . . . . . . . . 12 - 1

12.3 "MEASURE MACHINE ZERO POSITION" . . . . . . . . . . . . . . . . . . . . . 12 - 2

12.4 "EXECUTE NEXT 4 POINTS" / "DETERMINE CAMERA NOZZLE OFFSET" . . . 12 - 2

12.5 "COMPONENT CAMERA MENU" an MS-1xx . . . . . . . . . . . . . . . . . . . 12 - 2

12.6 "DETERMINE COPLANARITY COORDINATES" . . . . . . . . . . . . . . . . . 12 - 2

Table of Contents User’s Manual AutoCal Program

Software Version 114.xxx

VI

1 Overview of the Program

This documentation is based on the current release of the AutoCal program version

114.000

!

1.1 Field of Application and User Training

➤ Exact machine data are a precondition for optimal placement results.

This menu-controlled AutoCal Program (Automatic Calibration Program) V 114.xxx permits you to check

and determine most of the machine data of the following machine types:

• HS-180 placement station,

• HS-station adhesive station II,

• MS-machines MS-102, 128 and MS-132 (with

or

without automatic width adjustment)

In the following those machines are identified that are not supported by the AutoCal program:

— As before, adhesive station I is not supported by the AutoCal program

— From AutoCal version 112.000 onwards, the automatic MS-72 and MS-90 machines are no longer supported.

— MS-132 with fixed

conveyor width:

As before, the AutoCal program cannot be used on MS-132 machines with the conveyor width set to a fi-

xed value (up to and including batch identification no. 5).

Reason: These machines are not fitted with a Bero for width adjustment. However, in various measuring

routines the AutoCal program checks the conveyor width by approaching the Bero for width adjustment.

➤ Adequate training is prerequisite for the application of the program !

Such training is conducted in any case by Siemens AG, i.e. the SMD Service, Commissioning or SMD-

Training Center of Siemens AG (see chap. 2 "Safety").

User’s Manual AutoCal Program 1 Overview of the Program

Software Version 114.xxx 1.1 Field of Application and User Training

1 - 1