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4.2. 3 UNIX Li ne C omput er : Copy ing Dat a to the W ork Disk ette • Using the Data M anager, copy the M A-Data ("_.s k " and "_.kd" files) of the line you wish t o calibrate onto a DOS-formatted, b…

4.2 Preparatory Work on the HS-180 Placement Station

NOTE

If measurements are carried out using

UNIX

machine data in mixed lines (HS / SIPLACE): The AutoCal

program cannot convert the data previously measured using BASIC. Therefore the machine measure-

ments must be re-determined

completely anew

. Please contact Siemens AG SMD-Service.

4.2.1 Checking MA Data Before Copying them to the Work Diskette

• Before copying, the machine data must be checked on the line computer:

—

On the whole, the MA-data must already have been entered correctly within narrowly defined limits.

—

In the case of UNIX machine data, only

one

reject position may be entered for the AutoCal procedure

(either "reject box at nozzle changer " or "CRDL/Vacuum reject"). This must be changed back after the

measured data have been copied to the master data storage!

—

On principle, the entered (activated) options must be consistent with the options installed on the machi-

ne which are to be measured. Since the activation of options can be changed only on the line compu-

ter, it must be corrected before the MA-data are copied.

• A blank,

properly formatted work diskette

with deactivated write protection tab must be available for

copying MA-data for the

UNIX and BASIC

line computers.

NOTE

The write-protection tab of the AutoCal program diskette must not be removed. Saving data to the pro-

gram diskette is

not permitted

4.2.2 BASIC Line Computer: Copying Files to the Work Diskette

NOTE

This description applies to systems from version LBR 10

.xxx. If you still work with line computer soft-

ware

102.xxx you should order an

update !

Please note: If the data format has not changed, it may be that the BASIC line computer does not auto-

matically modify the version string (e.g. when updating from LBR.102 to LBR.208).

The new version entry (replacing V2.01 by V2.09) can be done by saving the MA-data on the BASIC line

computer station-by-station.

An overview of the file versions is contained in section 1.4.1.

➤ The PASSPKT file is required only if in the course of mapping you wish to load the old mapping data for

comparison measurements.

➤ The MA_ZUSATZ file must be saved to the work diskette only if the "coplanarity" option is available and

activated in the MA-data.

• Please enter the special password and copy the MA-data of the line you wish to calibrate onto an

-for-

matted, blank

3.5" diskette (= work diskette). This procedure is menu-controlled.

• Proceed as described in section

4.2.4

4.2.5

User’s Manual AutoCal Program 4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration Procedure

Software Version 114.xxx 4.2 Preparatory Work on the HS-180 Placement Station

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4.2.3 UNIX Line Computer: Copying Data to the Work Diskette

• Using the Data Manager, copy the MA-Data ("_.sk" and "_.kd" files) of the line you wish to calibrate onto a

DOS-formatted, blank 3.5" diskette (= work diskette).

• The "_.SRP" file is only required if you wish to carry out comparison measurements with respect to these data.

• Proceed as described in sections

4.2.4

4.2.5

4.2.4 Station computer: Installing the AutoCal Program Onto the Hard Disk

• Switch off the machine.

• Insert

installation diskette 1

into the disk drive of the station computer.

• Switch the machine back on again while the control unit remains in

off

position!

• After a short while, the "ABORT" key (function key) is displayed on the screen. Press this key within 8 se-

conds ( 1 second corresponds to 1 asterisk, shown in the lower right corner of the screen).

• Select the "

Installation from diskette

" option on the menu displayed.

• Now proceed with the menu-controlled installation of the AutoCal program.

• Proceed as described in sections

4.2.5

"HS-180 Checklist" and

4.2.6

"Starting....from the Hard Disk".

4.2.5 HS-180 Checklist: Ensuring that the Prerequisites for Program Start are Met.

The machine must be in

optimum

operating condition in order to avoid any disturbing interference and

unnecessary expenditure of time during the calibration procedure.

All machine data of the station must already be correct within narrowly defined limits.

The options installed must be

activated

in the MA-Data (cannot be changed in the Edit menu!).

Ensure

correct activation of nozzle changer/adapter station

All testing aids must be on hand.

The temperature requirements for steel mapping must be met (see chapter 5, section 5.1.8).

The keyswitch must be

removed

(see chapter 2).

The work diskette with the MA-data of the station must be inserted in the disk drive, with the write

protection tab deactivated.

The printer (where available) and the teach panel must be connected to the system.

The printer must be provided with sufficient paper (paper end during measurement routine = malfunction!).

10.

All installed line extensions must be switched ON, but must not have been initialized yet.

Line extensions

Input/output station, waffle-pack changer, waffle-pack changer at IC shuttle, IC shuttle.

11.

All axes must be switched on at the axis controller cards (check switch position!)

4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration Procedure User’s Manual AutoCal Program

4.2 Preparatory Work on the HS-180 Placement Station Software Version 114.xxx

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4.2.6 Station Computer: Starting the AutoCal Program From the Hard Disk

➤ All starting prerequisites must be met (see section

4.2.5

" HS-180 Checklist:....").

• Switch the machine OFF.

• Switch the machine back ON. The control unit remains "

OFF"

for the time being!

• Insert the work diskette (containing the MA-Data of the line) into the disk drive of the station computer.

The diskette’s write-protection tab must be deactivated.

• Now switch the control unit

ON.

After a short while the "ABORT" key (function key) is displayed on the

screen. Press this function key within 8 seconds.

( 1 second corresponds to 1 asterisk, shown in the lower right corner of the screen)

• Start the AutoCal program from the hard disk by selecting menu option "

Auto Calibration Program

• From this stage onwards, proceed as described in chapter

4.2.7 Station Computer: Starting the AutoCal Program From the Diskette

➤ All prerequisites for starting the program must be met (see section

4.2.5

" HS-180 Checklist:....").

• Start the program from the diskette (

menu-controlled

procedure) as shown in the

Flow chart, Fig. 4.1

• After AutoCal has been started from a wrong diskette, the error message "FILE NOT FOUND" appears on

the screen.

• The diskette can now be changed and replaced with the other installation diskette. After pressing function

key "AGAIN" the system searches for the program module again. This procedure is repeated until the pro-

gram module has been found (function key "END" = program exit).

• Now carry out the Routine Checks of the HS machine as described in chapter 7.

User’s Manual AutoCal Program 4 Preparatory Work to be Performed Before (up to and including) the Start of the Calibration Procedure

Software Version 114.xxx 4.2 Preparatory Work on the HS-180 Placement Station

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