X3_X4_Series machine.pdf - 第198页

4 Setting up and commissioning User manual SIPLACE X-Series 4.4 Setting up the placement machine Software Version SR.601.xx 11/2005 US E dition 198 Æ Use the 19 mm bit to loosen th e two hexag on socket h ead scr ews M24…

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User manual SIPLACE X-Series 4 Setting up and commissioning
Software Version SR.601.xx 11/2005 US Edition 4.4 Setting up the placement machine
197
Æ Screw the thread of the middle machine foot into the hole on the underside of the spacer.
Æ Align the two spacers as follows:
– The opening in the spacer on the pneumatic unit side points in the direction of PCB trans-
port (see point 4 in Fig. 4.4 - 3
on page 194).
– The opening in the spacer on the power supply side points against the direction of PCB
transport (see point 3 in Fig. 4.4 - 3
on page 194).
Æ Fix each spacer using four hexagon socket head screws M12x80 (see point 4 in Fig. 4.4 - 5)
using the size 10 mm screwdriver bit.
4.4.4.2 Presetting the height of the outer machine feet
4
Fig. 4.4 - 6 Presetting the height of the outer machine feet
(1) Machine foot - 2 versions
(2) M24x90 hexagon socket head screw
(3) M24x2x120 adjusting screw
4 Setting up and commissioning User manual SIPLACE X-Series
4.4 Setting up the placement machine Software Version SR.601.xx 11/2005 US Edition
198
Æ Use the 19 mm bit to loosen the two hexagon socket head screws M24x90 (item 2 in Fig. 4.4
- 6), and allow the outer machine foot (item 1 in Fig. 4.4 - 6) to slide down slowly as far as the
stop.
Æ Insert the correct machine foot for the required PCB conveyor height.
There are two versions of the outer machine feet: 4
– outer machine foot for the PCB conveyor height of 830 mm, length 369 mm,
item no. 03041008-01 (item 1 in Fig. 4.4 - 3
, page 194)
– outer machine foot for the PCB conveyor heights of 900, 930 and 950 mm, length
439 mm, item no. 03000890-02 (item 2 in Fig. 4.4 - 3
, page 194)
Æ Preset the height for each of the outer machine feet.
The distance between the underside of the machine foot and the bottom edge of the machine
frame should be as follows:
Æ Use the size 36 fork wrench to turn the adjusting screw M24x2x120 (item 3 in Fig. 4.4 - 6)
until you obtain the distance values given in the above table for the particular transport height.
Æ Now use the fork-lift to carefully lower the placement machine until the machine feet touch
the floor evenly. There should always be a second person present to ensure that the machine
remains stable while it is being lowered. It may be necessary to loosen the outer machine feet
clamps slightly.
Æ Continue carefully lowering the machine until the outer machine feet touch the screws
M24x2x120 (item 3 in Fig. 4.4 - 6
) for adjusting the height.
Æ Make sure that the middle machine feet (see point 2 in Fig. 4.4 - 3, page 194) do not yet touch
the floor. If necessary, screw the middle machine feet into the machine or spacer slightly.
PLEASE NOTE 4
A description of how to definitively adjust the machine can be found in section 4.4.16
on page
235.
PCB transport height Distance from underside of machine foot
to bottom edge of machine frame
830 mm 120 mm
900 mm 190 mm
930 mm 220 mm
950 mm 240 mm
User manual SIPLACE X-Series 4 Setting up and commissioning
Software Version SR.601.xx 11/2005 US Edition 4.4 Setting up the placement machine
199
4.4.5 Fitting the extension kits to the machine frame
4.4.5.1 Fitting the extension kit on the PCB output side
When the placement machine is delivered, the extension kit on the PCB output side and the PCB
output conveyor are dismantled. The procedure for attaching the extension kit to the PCB output
side is as follows:
– Fitting the output conveyor
see Section 4.4.6, page 200
– Fitting the extension kit on the PCB output side see Section 4.4.7, page 201
– Installing the axis unit on X2, X3 and X4 see Section 4.4.8, page 208
– Fitting the main fault indicator see Section 4.4.13, page 230
– Integrating the placement machine into the line see Section 4.4.15, page 232
– Making final adjustments to the placement machine see Section 4.4.16, page 235
4.4.5.2 Fitting the extension kit on the PCB input side
If the extension kit on the PCB input side was also removed for ease of transportation, you will
have to carry out the following steps before integrating the placement machine into the line (see
Section 4.4.15
, page 232):
– Fitting the input conveyor
see Section 4.4.9, page 215
– Fitting the extension kit on the PCB input side see Section 4.4.10, page 217
– Installing the axis unit on X2, X3 and X4 see Section 4.4.11, page 223
– Installing the axis unit on X3 and X4 see Section 4.4.12, page 228
– Fitting the main fault indicator see Section 4.4.13, page 230
– Integrating the placement machine into the line see Section 4.4.15, page 232
– Making final adjustments to the placement machine see Section 4.4.16, page 235