X3_X4_Series machine.pdf - 第249页
User manual SIPLAC E X-Series 5 Tasks on the machine Software Vers ion SR.601.xx 11/ 2005 US Ed ition 5.1 Personnel profile 249 – Solder ing paste – Comp onents – Feede r modules, etc . – Setti ng up the s tation for a n…
5 Tasks on the machine User manual SIPLACE X-Series
5.1 Personnel profile Software Version SR.601.xx 11/2005 US Edition
248
5.1.1.2 Tools for the operator
All operators are to be equipped with the tools listed in the following. It is recommended to store
the tools in an appropriate container to avoid being injured when removing the tools from the con-
tainer (i.e. by a pair of tweezers).
Every operator of the machine requires:
– Operator kit (item no. 00349303-xx)
– SMD tweezers
– A brush with short bristles to clean the component feeder tables
– A set of small regular and Phillips-head screwdrivers
– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)
– Tape splicing tool (item no. 02102987-xx)
– Splicing materials:
– Splicing plates (4,000), item no. 00318671-xx
– SMD tape connector 4.3 mm (4,000), item no. 00356343-xx)
– SMD tape connector 16 mm (1,000), item no. 00356344-xx)
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Vacuum cleaner with appropriate nozzle
5.1.2 Line engineer
The line engineers should normally have attended the SIPLACE basic training course and are to
be assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out preventive maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Splicing materials
User manual SIPLACE X-Series 5 Tasks on the machine
Software Version SR.601.xx 11/2005 US Edition 5.1 Personnel profile
249
– Soldering paste
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the feeder module settings:
–Increment
– Pick-up position
– Checking the management data
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups
5.1.3 Service engineer
The service personnel should normally have attended the SIPLACE basic, refresher and service
engineer courses. 5
The service engineer's duties include: 5
– Major preventive maintenance jobs
– Mounting replacement parts
– Editing machine data
– Calibrating the machine
5.1.4 Programmer
The programming personnel should normally have attended the SIPLACE programming course.
The programmer's jobs are as follows: 5
– Preparing CAD files
– Writing placement programs
– Data maintenance
– Data backup
5 Tasks on the machine User manual SIPLACE X-Series
5.2 Changing shift Software Version SR.601.xx 11/2005 US Edition
250
5.2 Changing shift
Æ Splice the tapes early. The feeder modules do not have to be refilled as soon as the new shift
starts. This avoids extended down times.
Æ At the shift change, pass important information on to the next operator. This includes, for in-
stance, changes to the placement program. Also read through the list of the descriptions of
the steps to take in section 5.7
.
Æ Carry out a set-up check.
Make sure that the feeder modules are equipped with the correct components and that they
are at the correct locations in the component trolley.
PLEASE NOTE
Hand over the line in the same state that you would want to find it in when starting your shift.
This means that: 5
– The rejection containers are empty.
– The waste containers are empty.
– The feeder areas have been carefully cleaned with a vacuum cleaner.