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About the Instruction Manual V olume 5: Pneumatic and Electrical Diagrams This provides various kinds of material such as pneu- matic and electrical circuit diagrams for those who are in charge of machine servicing opera…

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About the Instruction Manual
This instruction manual is classified into several volumes on subjec-
tive basis as follows.
Volume 1: Operation (Operator)
This describes the fundamentals for those who read
this instruction manual and use the component place-
ment machine for the first time.
Coverage: This covers the checking items, the safety
precautions, the scope of the machine, the
preparatory and ending procedures of au-
tomatic operation, and the troubleshooting
on simple errors.
Volume 2: Operation (Supervisor)
This describes the general items related to machine
operations for those who have learned how to operate
the machine.
Coverage: This covers the specifications and func-
tions of the machine, various menus re-
lated to the program change, automatic
operations, and maintenance.
Volume 3: Programming and Machine Data
This describes various data for a programmer (s) who
creates pattern programs and a supervisor who must
understand the meanings of various data.
Coverage: This covers the various data such as pat-
tern program, component library data and
the menus for production control and sys-
tem settings.
Volume 4: Maintenance and Troubleshooting
This describes periodic maintenance operations,
troubleshooting, etc., for those who use this machine.
Coverage: This covers periodic maintenance opera-
tions, the list of consumables and servic-
ing parts, troubleshooting on simple errors,
and the remedial measures affer "ER-
ROR" window.
0307-005 2
AFO01EOPP
Fig. 1X2
Fig. 1X3
Fig. 1X4
Fig. 1X5
INSTRUCTION MANUAL
CHIP MOUNTER
TCM-X100, X200, X300
Volume 1 : Operation (Operator)
INSTRUCTION MANUAL
Volume 2 : Operation (Supervisor)
CHIP MOUNTER
TCM-X100, X200, X300
INSTRUCTION MANUAL
Volume 4 : Maintenance and
ޓTroubleshooting
CHIP MOUNTER
TCM-X100, X200, X300
INSTRUCTION MANUAL
Volume 3 : Programming and
Machine Data
CHIP MOUNTER
TCM-X100, X200, X300
About the Instruction Manual
Volume 5: Pneumatic and Electrical Diagrams
This provides various kinds of material such as pneu-
matic and electrical circuit diagrams for those who are
in charge of machine servicing operations.
Coverage: Pneumatic Diagram, Parts Location, Elec-
trical Circuit Diagrams, etc.
Component Library:
This describes an explanation of component library data
and how to create it.
This manual may not be copied, in whole or part, with-
out written consent of the publisher.
This manual should be regarded as part of the ma-
chine and the contents comply with all the specifica-
tions regarding the purchased machine. Please keep
this manual within reach to serve as a handy tool in
completely understanding the workings of this ma-
chine.
The contents of this manual are subject to change
without prior notice.
0307-004 3
AFO01EOPP
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INSTRUCTION MANUAL
Volume 5 : Pneumatic and
Electrical Diagrams
CHIP MOUNTER
TCM-X100, X200 or X300
INSTRUCTION MANUAL
TCM-X Series
CHIP MOUNTER
COMPONENT LIBRARY
Contents
Page
Before Use.................................................................................................... 1
About the Instruction Manual .................................................................. 2
Contents ........................................................................................................ 4
Checking Items ............................................................................................ 7
1. Transfer and/or Resale of Machine ................................................ 7
2. Request on Machine Disposal ......................................................... 7
3. Modification (Change of Specifications) ...................................... 8
4. Training .................................................................................................. 8
5. About Software Applications ............................................................ 8
Safety Precautions ..................................................................................... 9
1. About Safety Precaution Labels ...................................................... 9
2. Safety Requirements .......................................................................... 10
2.1 Basic Precautions .......................................................................... 10
2.2 Precautionary Items on Feeder Carriage Section ................ 12
2.3 Precautionary Items before Operation .................................... 17
2.4 Precautionary Items during Operation ..................................... 19
2.5 Precautionary Items during Maintenance ............................... 21
2.6 Pre-Installation Checks ................................................................ 22
3. About Warning Labels ........................................................................ 26
3.1 Warning Label Positions ............................................................... 26
3.2 Warning Labels and Description ................................................ 35
4. Safety-Related Functions .................................................................. 42
4.1 Safety Switches .............................................................................. 42
4.2 Module Protection Sensors ........................................................ 47
Section 1 Scope
............................................................................... 1- A
1. What is Component Placement Machine?................................... 1- 1
2. Name and Function of Each Section ............................................. 1- 2
2.1 General View ................................................................................... 1- 2
2.1.1 Front Side of Machine ............................................................. 1- 2
2.1.2 Rear Side of Machine .............................................................. 1- 3
2.2 Safety Devices ................................................................................ 1- 4
2.2.1 [EMERGENCY STOP] Switches ........................................... 1- 4
2.2.2 Front Safety Door ..................................................................... 1- 5
2.2.3 Feeder Work Area Safety Doors ........................................... 1- 6
2.2.4 Feeder Carriage Covers ......................................................... 1- 7
2.2.5 [FEEDER READY] Buttons ..................................................... 1- 8
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