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0307-005 5 AFO01EOPP Contents Page 2.3 Operational Measures .................................................................. 1-10 2.3.1 Power Breaker ....................................................................…

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Contents
Page
Before Use.................................................................................................... 1
About the Instruction Manual .................................................................. 2
Contents ........................................................................................................ 4
Checking Items ............................................................................................ 7
1. Transfer and/or Resale of Machine ................................................ 7
2. Request on Machine Disposal ......................................................... 7
3. Modification (Change of Specifications) ...................................... 8
4. Training .................................................................................................. 8
5. About Software Applications ............................................................ 8
Safety Precautions ..................................................................................... 9
1. About Safety Precaution Labels ...................................................... 9
2. Safety Requirements .......................................................................... 10
2.1 Basic Precautions .......................................................................... 10
2.2 Precautionary Items on Feeder Carriage Section ................ 12
2.3 Precautionary Items before Operation .................................... 17
2.4 Precautionary Items during Operation ..................................... 19
2.5 Precautionary Items during Maintenance ............................... 21
2.6 Pre-Installation Checks ................................................................ 22
3. About Warning Labels ........................................................................ 26
3.1 Warning Label Positions ............................................................... 26
3.2 Warning Labels and Description ................................................ 35
4. Safety-Related Functions .................................................................. 42
4.1 Safety Switches .............................................................................. 42
4.2 Module Protection Sensors ........................................................ 47
Section 1 Scope
............................................................................... 1- A
1. What is Component Placement Machine?................................... 1- 1
2. Name and Function of Each Section ............................................. 1- 2
2.1 General View ................................................................................... 1- 2
2.1.1 Front Side of Machine ............................................................. 1- 2
2.1.2 Rear Side of Machine .............................................................. 1- 3
2.2 Safety Devices ................................................................................ 1- 4
2.2.1 [EMERGENCY STOP] Switches ........................................... 1- 4
2.2.2 Front Safety Door ..................................................................... 1- 5
2.2.3 Feeder Work Area Safety Doors ........................................... 1- 6
2.2.4 Feeder Carriage Covers ......................................................... 1- 7
2.2.5 [FEEDER READY] Buttons ..................................................... 1- 8
0307-005 4 AFO01EOPP
0307-005 5 AFO01EOPP
Contents
Page
2.3 Operational Measures .................................................................. 1-10
2.3.1 Power Breaker ........................................................................... 1-10
2.3.2 Light Tower ................................................................................. 1-11
2.3.3 Front Operation Panel ............................................................. 1-12
2.3.4 Rear Operation Panel .............................................................. 1-18
2.3.5 Front Service Panel ................................................................. 1-20
2.3.6 Rear Service Panel .................................................................. 1-21-1
2.3.7 Ethernet LAN .............................................................................. 1-21-2
2.4 Main Units ........................................................................................ 1-22
2.4.1 Feeder Carriages ...................................................................... 1-22
2.4.2 L and R Conveyor Sections ................................................... 1-23
2.4.3 P.C.B. Transfer Section ........................................................... 1-24
2.4.4 X/Y Table Section ..................................................................... 1-25
2.4.5 Placement Head Section ........................................................ 1-26
2.4.6 Component Recognition Section ......................................... 1-27
2.4.7 P.E.C. Recognition Section .................................................... 1-28
3. Surface Mounting Mechanism ........................................................ 1-29
3.1 P.C.B. Transfer and Positioning ................................................. 1-29
3.2 Component Picks and Placement .............................................. 1-30
3.3 P.C.B. Transfer (to the output machine) .................................. 1-31
Section 2 Basic Knowledge of Operations
................ 2- A
1. Basic Operations ................................................................................ 2- 1
1.1 Selection of Front or Rear Operation Panel .......................... 2- 1
1.2 Touch Screens ................................................................................ 2- 2
1.2.1 Operation Windows .................................................................. 2- 2
1.2.2 Notes on Handling Touch Screens ...................................... 2- 3
2. Starting or Exiting from the Application ....................................... 2- 4
2.1 Getting Started ............................................................................... 2- 4
2.2 Structure of Operation Windows ............................................... 2- 6
2.3 Exiting from Operation Window ................................................. 2- 8
Section 3 Scope of Automatic Operation
.................... 3- A
1. Normal Automatic Operation ........................................................... 3- 1
1.1 Inspections before Automatic Operation ................................ 3- 2
1.1.1 Confirmation of Power Supply and Air Pressure ............. 3- 2
1.1.2 Confirmation of Front Safety Door and
Feeder Carriage Sections .................................................. 3- 4
0307-005 6 AFO01EOPP
Contents
Page
1.2 Preparation before Automatic Operation ................................ 3- 5
1.2.1 Power ON Operation ............................................................... 3- 5
1.2.2 "AUTO OPN." Window and Zeroing of Each Device ....... 3- 7
1.2.3 Preparation for Components and P.C.B.’s ......................... 3- 9
1.3 Start of Automatic Operation ...................................................... 3-11
1.4 Temporary Stop and Restart of Automatic Operation .......... 3-13
1.4.1 Replenishment of Components and P.C.B.’s .................... 3-13
1.4.2 Temporary Stop with [STOP]
or [ON] (entitled "STOP") Button .................................... 3-16
1.4.3 Stop Operation by Selection of
"Auto Stop Mode" ................................................................. 3-16-1
1.5 Interruption of Automatic Operation ......................................... 3-17
1.5.1 Interruption of Automatic Operation
with [CANCEL] Button ......................................................... 3-17
1.5.2 Interruption with [EMERGENCY STOP] Switch ............... 3-17-1
1.6 End of Automatic Operation ........................................................ 3-18
1.6.1 Stop of Automatic Operation ................................................. 3-18
1.7 Shut-Down Operation ................................................................... 3-19
1.7.1 Shut-Down Procedure ............................................................. 3-19
1.7.2 Locking the Power Breaker with the Padlock .................. 3-22
2. "PASS" Mode ....................................................................................... 3-23
2.1 Start of "PASS" Operation ........................................................... 3-23
2.2 Temporary Stop of Pass Operation ........................................... 3-26
2.2.1 Temporary Stop (Pause) with [STOP] Button ................... 3-26
2.3 Interruption of Pass Operation .................................................. 3-26
2.3.1 Interruption with [CANCEL] Button ..................................... 3-26
2.3.2 Interruption with [EMERGENCY STOP] Switch ............... 3-26
2.4 End of "PASS" Operation ............................................................. 3-27
2.4.1 Stop of "PASS" Operation ...................................................... 3-27
2.4.2 Shut-Down Operation .............................................................. 3-27
Section 4 Remedy of Simple Trouble
............................. 4- A
1. Power Operation Impossible........................................................... 4- 1
2. Nothing Displayed on Touch Screen ............................................ 4- 2
3. Remedial Procedure from "ERROR" Window ............................ 4- 3
3.1 [EMERGENCY STOP] Switch Pressed .................................... 4- 3
3.1.1 During Automatic Operation .................................................. 4- 3
3.1.2 During Pass Operation ............................................................ 4- 5-1
3.2 Continuous Operation Disabled during
Component Placement ................................................... 4- 6