1OM-1050-002.pdf - 第5页
Contents Page Before Use .................................................................................................... 1 About the Instruction Manual ...............................................................…
About the Instruction Manual
Volume 5: Pneumatic and Electrical Diagrams
This provides various kinds of material such as pneu-
matic and electrical circuit diagrams for those who are
in charge of machine servicing operations.
Coverage: Pneumatic Diagram, Parts Location, Elec-
trical Circuit Diagrams, etc.
Component Library:
This describes an explanation of component library data
and how to create it.
• This manual may not be copied, in whole or part, with-
out written consent of the publisher.
• This manual should be regarded as part of the ma-
chine and the contents comply with all the specifica-
tions regarding the purchased machine. Please keep
this manual within reach to serve as a handy tool in
completely understanding the workings of this ma-
chine.
• The contents of this manual are subject to change
without prior notice.
0307-004 3
AFO01EOPP
Fig. 1X6
Fig. 1X7
INSTRUCTION MANUAL
Volume 5 : Pneumatic and
Electrical Diagrams
CHIP MOUNTER
TCM-X100, X200 or X300
INSTRUCTION MANUAL
TCM-X Series
CHIP MOUNTER
COMPONENT LIBRARY
Contents
Page
Before Use.................................................................................................... 1
About the Instruction Manual .................................................................. 2
Contents ........................................................................................................ 4
Checking Items ............................................................................................ 7
1. Transfer and/or Resale of Machine ................................................ 7
2. Request on Machine Disposal ......................................................... 7
3. Modification (Change of Specifications) ...................................... 8
4. Training .................................................................................................. 8
5. About Software Applications ............................................................ 8
Safety Precautions ..................................................................................... 9
1. About Safety Precaution Labels ...................................................... 9
2. Safety Requirements .......................................................................... 10
2.1 Basic Precautions .......................................................................... 10
2.2 Precautionary Items on Feeder Carriage Section ................ 12
2.3 Precautionary Items before Operation .................................... 17
2.4 Precautionary Items during Operation ..................................... 19
2.5 Precautionary Items during Maintenance ............................... 21
2.6 Pre-Installation Checks ................................................................ 22
3. About Warning Labels ........................................................................ 26
3.1 Warning Label Positions ............................................................... 26
3.2 Warning Labels and Description ................................................ 35
4. Safety-Related Functions .................................................................. 42
4.1 Safety Switches .............................................................................. 42
4.2 Module Protection Sensors ........................................................ 47
Section 1 Scope
............................................................................... 1- A
1. What is Component Placement Machine?................................... 1- 1
2. Name and Function of Each Section ............................................. 1- 2
2.1 General View ................................................................................... 1- 2
2.1.1 Front Side of Machine ............................................................. 1- 2
2.1.2 Rear Side of Machine .............................................................. 1- 3
2.2 Safety Devices ................................................................................ 1- 4
2.2.1 [EMERGENCY STOP] Switches ........................................... 1- 4
2.2.2 Front Safety Door ..................................................................... 1- 5
2.2.3 Feeder Work Area Safety Doors ........................................... 1- 6
2.2.4 Feeder Carriage Covers ......................................................... 1- 7
2.2.5 [FEEDER READY] Buttons ..................................................... 1- 8
0307-005 4 AFO01EOPP
0307-005 5 AFO01EOPP
Contents
Page
2.3 Operational Measures .................................................................. 1-10
2.3.1 Power Breaker ........................................................................... 1-10
2.3.2 Light Tower ................................................................................. 1-11
2.3.3 Front Operation Panel ............................................................. 1-12
2.3.4 Rear Operation Panel .............................................................. 1-18
2.3.5 Front Service Panel ................................................................. 1-20
2.3.6 Rear Service Panel .................................................................. 1-21-1
2.3.7 Ethernet LAN .............................................................................. 1-21-2
2.4 Main Units ........................................................................................ 1-22
2.4.1 Feeder Carriages ...................................................................... 1-22
2.4.2 L and R Conveyor Sections ................................................... 1-23
2.4.3 P.C.B. Transfer Section ........................................................... 1-24
2.4.4 X/Y Table Section ..................................................................... 1-25
2.4.5 Placement Head Section ........................................................ 1-26
2.4.6 Component Recognition Section ......................................... 1-27
2.4.7 P.E.C. Recognition Section .................................................... 1-28
3. Surface Mounting Mechanism ........................................................ 1-29
3.1 P.C.B. Transfer and Positioning ................................................. 1-29
3.2 Component Picks and Placement .............................................. 1-30
3.3 P.C.B. Transfer (to the output machine) .................................. 1-31
Section 2 Basic Knowledge of Operations
................ 2- A
1. Basic Operations ................................................................................ 2- 1
1.1 Selection of Front or Rear Operation Panel .......................... 2- 1
1.2 Touch Screens ................................................................................ 2- 2
1.2.1 Operation Windows .................................................................. 2- 2
1.2.2 Notes on Handling Touch Screens ...................................... 2- 3
2. Starting or Exiting from the Application ....................................... 2- 4
2.1 Getting Started ............................................................................... 2- 4
2.2 Structure of Operation Windows ............................................... 2- 6
2.3 Exiting from Operation Window ................................................. 2- 8
Section 3 Scope of Automatic Operation
.................... 3- A
1. Normal Automatic Operation ........................................................... 3- 1
1.1 Inspections before Automatic Operation ................................ 3- 2
1.1.1 Confirmation of Power Supply and Air Pressure ............. 3- 2
1.1.2 Confirmation of Front Safety Door and
Feeder Carriage Sections .................................................. 3- 4