00195193-02 SG D4 FSE en (1).pdf - 第11页

Student Guide SIPLACE D4 (FSE) EN 09/2006 11 12 Sitest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281 12.1 Overview SITEST ................…

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Student Guide SIPLACE D4 (FSE)
EN 09/2006
10
11 Modular conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
11.1 Conveyor Control.............................................................................................................................. 251
11.1.1 Jumper Settings for Conveyor Control TSP 301................................................................................. 251
11.1.2 Transport control board TSP 301 with Siemens interface(Option) ..................................................... 253
11.1.3 LED display on the TSP 301 conveyor control ................................................................................... 254
11.1.4 Assignment table: LEDs on the TSP 301 conveyor control ................................................................ 254
11.1.5 Siemens/SMEMA TSP 301 interface description................................................................................ 257
11.2 Description of the functions ............................................................................................................ 257
11.2.1 General ............................................................................................................................................... 257
11.2.2 Clamping............................................................................................................................................. 258
11.2.3 Width adjustment ................................................................................................................................ 258
11.2.4 Checking the PCB position on the conveyor sections ........................................................................ 259
11.2.5 Stopping the PCB ............................................................................................................................... 259
11.2.6 "Long Board" option ............................................................................................................................ 259
11.2.7 "Alignment Pin" option ........................................................................................................................ 259
11.2.8 Lifting table.......................................................................................................................................... 259
11.2.9 Firmware functions.............................................................................................................................. 260
11.2.10 Conveyor Control TSP 301 ................................................................................................................. 260
11.2.11 Structure of the single conveyor ......................................................................................................... 261
11.2.12 Structure of the dual conveyor ............................................................................................................ 262
11.2.13 Overview of Flexible Single Conveyor ................................................................................................ 263
11.2.14 Overview of Flexible Dual Conveyor................................................................................................... 263
11.3 Technical data ................................................................................................................................... 264
11.3.1 Technical data - single conveyor ........................................................................................................ 264
11.3.2 Technical data - dual conveyor ........................................................................................................... 264
11.4 Conveyor Settings ............................................................................................................................ 265
11.4.1 Adjusting the Tension of the Conveyor Toothed Belt.......................................................................... 265
11.4.2 Setting the fixed conveyor side (single and dual conveyor)................................................................ 267
11.4.2.1 Widening the Conveyor (Flexible Dual Conveyor for Single Conveyor Mode) .............................. 268
11.4.2.2 Connecting the Dual Conveyor Lifting Tables ............................................................................... 268
11.4.2.3 Converting the Single Conveyor Mode Back to Flexible Dual Conveyor Mode............................. 269
11.4.3 Move fixed conveyor side for ’conveyor - excess width’ ..................................................................... 269
11.4.4 Checking the limit switch position ....................................................................................................... 270
11.4.4.1 Adjusting the limit switch for initialize the driver............................................................................. 271
11.4.5 Width adjustment unit (Driver) ............................................................................................................ 271
11.4.5.1 Setting the BERO on the driver ..................................................................................................... 271
11.4.5.2 Setting the ’pneumatic cylinder BERO’ on the driver..................................................................... 272
11.4.6 Setting and checking the laser light barrier for the stopper position ................................................... 273
11.4.7 Function "Constant Transport Time in Placement Area" .................................................................... 274
11.4.8 Light Barrier Functions in Input, Intermediate and Output Conveyors................................................ 275
11.4.9 Setting the Clamping Actuator ............................................................................................................ 275
11.4.10 Control of PCB clamping..................................................................................................................... 276
11.4.11 Lifting table functions .......................................................................................................................... 277
11.4.11.1 Setting the lifting table damping unit.............................................................................................. 278
11.4.11.2 Adjusting the Speed of the Lifting Table ........................................................................................ 278
Student Guide SIPLACE D4 (FSE)
EN 09/2006
11
12 Sitest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
12.1 Overview SITEST .............................................................................................................................. 281
12.1.1 Starting/Terminating the Test Program............................................................................................... 281
12.1.1.1 Starting .......................................................................................................................................... 281
12.1.1.2 Terminating.................................................................................................................................... 281
12.1.2 SITEST Overview D4.......................................................................................................................... 283
12.1.3 Main view SITEST .............................................................................................................................. 284
12.1.4 Buttons in the Main Menu and Submenus .......................................................................................... 285
12.2 Calibration ......................................................................................................................................... 287
12.2.1 Calibration in general .......................................................................................................................... 288
12.2.2 Precondition for Calibration of SIPLACE D......................................................................................... 288
12.2.3 Calibration positions in the machine ................................................................................................... 289
12.2.4 Operation for calibrating the entire machine ....................................................................................... 289
12.2.5 Calibrate all heads and cameras ........................................................................................................ 291
12.2.5.1 Job confirmation mode .................................................................................................................. 291
12.2.5.2 C&P Head...................................................................................................................................... 292
12.2.6 Calibrate the conveyor edges ............................................................................................................. 292
12.2.7 Calibrate the conveyor width............................................................................................................... 293
12.2.8 Calibrate the PCB reference corner.................................................................................................... 293
12.2.9 Calibrate the Pick up position ............................................................................................................. 295
12.2.10 Mapping .............................................................................................................................................. 295
12.2.10.1 PCB mapping................................................................................................................................. 295
12.2.10.2 Head mapping ............................................................................................................................... 296
12.3 Basic description of all calibration steps ....................................................................................... 297
12.3.1 Machine zero point:............................................................................................................................. 297
12.3.2 PCB camera........................................................................................................................................ 297
12.3.3 Calibration Tool Position..................................................................................................................... 297
12.3.4 Travel Range ...................................................................................................................................... 298
12.3.5 Component camera ............................................................................................................................ 298
12.3.6 Nozzle Changer (C&P head) .............................................................................................................. 300
12.3.7 Calibrate and teach machine positions............................................................................................... 300
12.3.7.1 Conveyor sides .............................................................................................................................. 300
12.3.7.2 Conveyor width calibration............................................................................................................. 300
12.3.7.3 PCB fixed corner............................................................................................................................ 300
12.3.7.4 Pickup Position (Calibrate the Component Table Track 1- 72)...................................................... 301
12.3.8 PCB mapping...................................................................................................................................... 301
12.3.8.1 Preparation for Mapping ............................................................................................................... 301
12.3.8.2 Procedure: ..................................................................................................................................... 302
12.3.9 Head Mapping (C&P Head) ................................................................................................................ 302
12.3.10 New function in the Sitest program..................................................................................................... 303
12.3.10.1 Menu of transport........................................................................................................................... 303
12.3.10.2 Function Firmware download......................................................................................................... 304
12.3.10.3 Head Modularity for SIPLACE D4.................................................................................................. 305
Student Guide SIPLACE D4 (FSE)
EN 09/2006
12
13 SIPLACE Measurement tools (D4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
13.1 SIPLACE AxisTester (SAT) [03002801-xx]...................................................................................... 309
13.1.1 Package .............................................................................................................................................. 311
13.2 Adapter Card for A364 [03051220-01] ............................................................................................. 312
13.3 Track signal tester [00343785-01].................................................................................................... 313
13.4 Belt tension tester [00326015-01] .................................................................................................... 313
13.5 SIPLACE compressed air tester [00311487-01] ............................................................................. 314
13.6 Calibration tool [003010565-xx] ....................................................................................................... 315
13.7 Gauge for Z-axis end position for C&P6 and C&P12 [03019865-01] ............................................ 315
13.8 Set of calibration tools for C&P DLM [00327995-01] ..................................................................... 316
13.9 Calibration tool for Component Table [00120040-01].................................................................... 317