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Student Guide SIPLACE D4 (FSE) EN 09/2006 9 9.5.5 Belt tension Z-axis ............. ................ ................ ................ ............. ................ ............. .......... ............. 223 9.5.6 Setti…

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Student Guide SIPLACE D4 (FSE)
EN 09/2006
8
9.1.6 Overview air kiss supply ..................................................................................................................... 192
9.1.7 Overview vacuum supply .................................................................................................................... 193
9.2 Placement Procedure ....................................................................................................................... 194
9.2.1 Working Position on Placement Head ................................................................................................ 194
9.2.2 C&P12 in Basic Setting Star 15°......................................................................................................... 194
9.2.3 Board Position Recognition and Temperature Compensation............................................................ 194
9.2.4 Board Recognition - Centering the Board Fiducials............................................................................ 196
9.2.5 Preparing Nozzle 1 - Moving to Pickup Angle (0° or 90°) ................................................................... 196
9.2.6 Checking the Nozzle Length for CO Recognition ............................................................................... 197
9.2.7 Picking Up the First Component ......................................................................................................... 197
9.2.8 Picking Up Component 6 .................................................................................................................... 198
9.2.9 Picking Up Component 7 .................................................................................................................... 198
9.2.10 Picking Up Component 8 .................................................................................................................... 199
9.2.11 Picking Up Component 9 .................................................................................................................... 199
9.2.12 CO Recognition of Component at Segment 1 in the CO Sensor........................................................ 200
9.2.13 Picking Up Component 12 .................................................................................................................. 200
9.2.14 Placing Component 1.......................................................................................................................... 201
9.2.15 Placing Component 6.......................................................................................................................... 201
9.2.16 Placing Component 7.......................................................................................................................... 202
9.2.17 Placing Component 12........................................................................................................................ 202
9.2.18 Pickup and Placement Cycle For the Next Components .................................................................... 203
9.2.19 Segment with a "Defective Component“ ............................................................................................. 203
9.2.20 Finishing Board Placement................................................................................................................. 203
9.2.21 Detailed Rotation of DP Station 1. Swivel In....................................................................................... 204
9.2.22 Positioning into Pickup Angle.............................................................................................................. 204
9.2.23 Positioning into Placement Angle ....................................................................................................... 205
9.2.24 Detailed rotation of DP station, 3. Swivel Out..................................................................................... 205
9.2.25 Optical Nozzle Query .......................................................................................................................... 205
9.2.26 Air Kiss Control During Placement...................................................................................................... 206
9.3 Travel Profile - Pickup ...................................................................................................................... 207
9.3.1 Z-Axis Down....................................................................................................................................... 207
9.3.1.1 Detailed Standard Pickup Procedure: Z-Axis Down ..................................................................... 207
9.3.1.2 Special Mode "Contactless Pickup" Z-Axis Down.......................................................................... 207
9.3.1.3 Special Mode "Pickup with Minimum (Very Low) Force " for Z-Axis Down.................................... 208
9.3.1.4 Special Mode Pickup with Early Vacuum Z Down, "(in Top Position)" .......................................... 209
9.3.2 Z-Axis Up ........................................................................................................................................... 210
9.3.2.1 Detailed Standard Pickup Procedure: Z-Axis Up.......................................................................... 210
9.3.2.2 Special Mode Pickup with "Reduced Speed" Z-axis Upwards....................................................... 210
9.3.2.3 Benefits of the Special Mode "Slow Speed Upwards" and "Creep Speed Standard".................... 211
9.4 Travel Profiles - Placement .............................................................................................................. 212
9.4.1 Z-Axis Down....................................................................................................................................... 212
9.4.1.1 Standard Mode - Placement: Z-Axis Down................................................................................... 212
9.4.1.2 Placing with Increased Placement Force: Z-Axis Down ............................................................... 213
9.4.1.3 Placement: Z-Axis Upwards "Creep to Target Position"................................................................ 214
9.4.1.4 Detailed Placement Procedure: Z-Axis Downwards with Waiting Time at Placement................... 215
9.4.2 Z-Axis Up ........................................................................................................................................... 216
9.4.2.1 Standard Mode - Placement: Z-Axis Up ....................................................................................... 216
9.4.2.2 Placement: Z-Axis Upwards with "Slow Start" ............................................................................... 217
9.5 Settings.............................................................................................................................................. 217
9.5.1 Boards at C&P12 ................................................................................................................................ 217
9.5.1.1 Switch S1 on the 8-fold DIP Switch of the Gantry Head Distributor – C&P12 ............................... 218
9.5.1.2 SP_12 Digital intermediate distribution board (00330648-05) ....................................................... 219
9.5.2 Overview of Settings for C&P12 (DLM3) ............................................................................................ 221
9.5.3 Setting the resolution on the star axis................................................................................................. 222
9.5.4 Setup of the Digital Rotary Transducer of the DP - Axis..................................................................... 222
Student Guide SIPLACE D4 (FSE)
EN 09/2006
9
9.5.5 Belt tension Z-axis .............................................................................................................................. 223
9.5.6 Setting the Z-Axis Upper Stop ............................................................................................................ 223
9.5.6.1 Tools and Devices ......................................................................................................................... 223
9.5.6.2 General .......................................................................................................................................... 223
9.5.6.3 Settings.......................................................................................................................................... 224
9.5.7 Light Barrier, Bottom Position ............................................................................................................. 225
9.5.8 Determining the Zero Point Correction for the Star Axis of the C&P Head......................................... 226
9.5.9 Adjustment of Mechanical Position of Valve Drives............................................................................ 227
9.5.10 Air Pressure Values ............................................................................................................................ 227
9.5.10.1 Tools and Devices ......................................................................................................................... 227
9.5.10.2 Adjustment of Air Pressure Values ................................................................................................ 228
9.5.10.3 Adjustments of Air Pressure Values with the Compressed Air Testing Device ............................. 228
9.5.11 Other Mechanical Adjustments on the Star ........................................................................................ 229
9.6 Nozzle changer.................................................................................................................................. 229
9.6.1 Nozzle changer for 12 segment C&P head......................................................................................... 229
9.6.2 Activation of Nozzle Changer at the C&P Head.................................................................................. 231
10 Component handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
10.1 Overview ............................................................................................................................................ 233
10.1.1 Technical Data component table: ....................................................................................................... 234
10.1.2 CO Changeover Table Construction (S Table) ................................................................................... 235
10.1.3 Assembly ............................................................................................................................................ 235
10.1.4 Docking and Undocking the CO Changeover Table........................................................................... 236
10.2 Component table............................................................................................................................... 239
10.2.1 Adjustment the COT height................................................................................................................. 239
10.2.1.1 Adjusting the CO Trolley to the Board Transport Height ............................................................... 239
10.2.1.2 Tools and Devices ......................................................................................................................... 239
10.2.1.3 Adjusting the CO Trolley Height .................................................................................................... 239
10.2.2 Optional Extension on the COT .......................................................................................................... 240
10.2.2.1 Holder for the Middle Tape Reel on 3 x 8 mm S Feeder Modules................................................. 240
10.2.2.2 Compressed Air Supply for Bulkcase Feeders ............................................................................. 241
10.2.2.3 External Power Supply .................................................................................................................. 241
10.2.2.4 Fixtures for S-Feeders ................................................................................................................... 242
10.2.2.5 Additional Communication unit for splice detection ....................................................................... 242
10.3 Pneumatic tape cutter ...................................................................................................................... 243
10.3.1 Overview of Pneumatic Cutter with Empty Tape Duct ........................................................................ 243
10.3.2 Structure and function of the pneumatic tape cutter ........................................................................... 243
10.3.2.1 Technical data ............................................................................................................................... 244
10.3.2.2 Pneumatic scheme Tape cutter ..................................................................................................... 245
10.3.3 Jumper setting on the control unit at the tape cutter........................................................................... 245
10.3.4 Empty tape duct.................................................................................................................................. 246
10.4 S Feeders........................................................................................................................................... 246
10.4.1 Carrying out a walk-through inspection............................................................................................... 246
10.4.1.1 Checking the S feeder modules..................................................................................................... 246
10.4.1.2 Splicing the tape in good time........................................................................................................ 247
10.4.1.3 Checking the PCB supports........................................................................................................... 247
10.4.1.4 Inserting separating plates in the tape container ........................................................................... 247
10.4.1.5 Using spindles for large tape reels ................................................................................................ 247
10.4.2 Setting up the feeder modules............................................................................................................ 248
10.4.2.1 Preparing the component feeder table and S feeder modules for set-up ...................................... 248
10.4.2.2 Inserting S feeder modules............................................................................................................ 249
Student Guide SIPLACE D4 (FSE)
EN 09/2006
10
11 Modular conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
11.1 Conveyor Control.............................................................................................................................. 251
11.1.1 Jumper Settings for Conveyor Control TSP 301................................................................................. 251
11.1.2 Transport control board TSP 301 with Siemens interface(Option) ..................................................... 253
11.1.3 LED display on the TSP 301 conveyor control ................................................................................... 254
11.1.4 Assignment table: LEDs on the TSP 301 conveyor control ................................................................ 254
11.1.5 Siemens/SMEMA TSP 301 interface description................................................................................ 257
11.2 Description of the functions ............................................................................................................ 257
11.2.1 General ............................................................................................................................................... 257
11.2.2 Clamping............................................................................................................................................. 258
11.2.3 Width adjustment ................................................................................................................................ 258
11.2.4 Checking the PCB position on the conveyor sections ........................................................................ 259
11.2.5 Stopping the PCB ............................................................................................................................... 259
11.2.6 "Long Board" option ............................................................................................................................ 259
11.2.7 "Alignment Pin" option ........................................................................................................................ 259
11.2.8 Lifting table.......................................................................................................................................... 259
11.2.9 Firmware functions.............................................................................................................................. 260
11.2.10 Conveyor Control TSP 301 ................................................................................................................. 260
11.2.11 Structure of the single conveyor ......................................................................................................... 261
11.2.12 Structure of the dual conveyor ............................................................................................................ 262
11.2.13 Overview of Flexible Single Conveyor ................................................................................................ 263
11.2.14 Overview of Flexible Dual Conveyor................................................................................................... 263
11.3 Technical data ................................................................................................................................... 264
11.3.1 Technical data - single conveyor ........................................................................................................ 264
11.3.2 Technical data - dual conveyor ........................................................................................................... 264
11.4 Conveyor Settings ............................................................................................................................ 265
11.4.1 Adjusting the Tension of the Conveyor Toothed Belt.......................................................................... 265
11.4.2 Setting the fixed conveyor side (single and dual conveyor)................................................................ 267
11.4.2.1 Widening the Conveyor (Flexible Dual Conveyor for Single Conveyor Mode) .............................. 268
11.4.2.2 Connecting the Dual Conveyor Lifting Tables ............................................................................... 268
11.4.2.3 Converting the Single Conveyor Mode Back to Flexible Dual Conveyor Mode............................. 269
11.4.3 Move fixed conveyor side for ’conveyor - excess width’ ..................................................................... 269
11.4.4 Checking the limit switch position ....................................................................................................... 270
11.4.4.1 Adjusting the limit switch for initialize the driver............................................................................. 271
11.4.5 Width adjustment unit (Driver) ............................................................................................................ 271
11.4.5.1 Setting the BERO on the driver ..................................................................................................... 271
11.4.5.2 Setting the ’pneumatic cylinder BERO’ on the driver..................................................................... 272
11.4.6 Setting and checking the laser light barrier for the stopper position ................................................... 273
11.4.7 Function "Constant Transport Time in Placement Area" .................................................................... 274
11.4.8 Light Barrier Functions in Input, Intermediate and Output Conveyors................................................ 275
11.4.9 Setting the Clamping Actuator ............................................................................................................ 275
11.4.10 Control of PCB clamping..................................................................................................................... 276
11.4.11 Lifting table functions .......................................................................................................................... 277
11.4.11.1 Setting the lifting table damping unit.............................................................................................. 278
11.4.11.2 Adjusting the Speed of the Lifting Table ........................................................................................ 278