00195193-02 SG D4 FSE en (1).pdf - 第8页

S tudent Guide SIPLACE D4 (FSE) EN 09/2006 8 9.1.6 Overview air kiss supply .......... ................. ................ ................ ................ ............. .......... ............ ....... 192 9.1.7 Overview…

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Student Guide SIPLACE D4 (FSE)
EN 09/2006
7
7.4.2.1 Test setup with axis testbox........................................................................................................... 156
7.4.2.2 Measurement Setup with SAT Box................................................................................................ 157
7.4.2.3 X-axis Travel Profiles for C&P12 ................................................................................................... 158
7.4.2.4 X-axis Travel Time Table............................................................................................................... 158
7.4.3 Check dynamic Y- axis ....................................................................................................................... 159
7.4.3.1 Test set up ..................................................................................................................................... 159
7.4.3.2 Y-axis Travel Profiles for C&P12 ................................................................................................... 159
7.4.3.3 Y-axis Travel Time Table............................................................................................................... 159
7.5 Axis control C&P head axes ............................................................................................................ 160
7.5.1 Overview Axis control Star-, Z- and DP-Axis ...................................................................................... 160
7.5.1.1 Overview positioning time 12 segment C&P head......................................................................... 161
7.5.2 Track signals head axes ..................................................................................................................... 161
7.5.2.1 Communication Overview.............................................................................................................. 161
7.5.2.2 Test set up ..................................................................................................................................... 162
7.5.2.3 Preparing Track Signals for Control of Star Axis (Example).......................................................... 163
7.5.3 Axis control Star Axis .......................................................................................................................... 164
7.5.3.1 Check the star axis dynamics. ....................................................................................................... 164
7.5.4 Axis control Z-Axis .............................................................................................................................. 168
7.5.4.1 Check the dynamic Z-Axis ............................................................................................................. 168
7.5.5 Axis control Dp-Axis............................................................................................................................ 170
7.5.5.1 Check the dynamic DP-Axis .......................................................................................................... 170
8 Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
8.1 Overview ............................................................................................................................................ 173
8.1.1 Mechanical Structure of X and Y Axes ............................................................................................... 174
8.1.2 Pneumatic connectors on the gantry .................................................................................................. 176
8.2 Settings.............................................................................................................................................. 176
8.2.1 Travel Ranges and Speed Monitoring at the D4................................................................................. 176
8.2.2 Axis Board A364 Anticrash Function .................................................................................................. 178
8.2.2.1 Anticrash Function for the A364 .................................................................................................... 178
8.2.2.2 Anticrash Monitoring for the A364 ................................................................................................. 178
8.2.2.3 Error "Gantry Crash"...................................................................................................................... 178
8.2.2.4 Count Error: ................................................................................................................................... 178
8.2.2.5 Anticrash Function - Procedure ..................................................................................................... 179
8.2.3 Description of the PCB boards on the Gantry..................................................................................... 179
8.2.3.1 Gantry head distributor .................................................................................................................. 180
8.2.3.2 Vision board (digital) ...................................................................................................................... 182
8.2.3.3 CAN 16 bit Processor Board (TQ module) .................................................................................... 183
8.2.4 Check the DIP Switches ..................................................................................................................... 184
8.2.4.1 DIP Switch on Gantry Head Distributor ......................................................................................... 184
8.2.4.2 DIP switch on Vision board............................................................................................................ 185
8.2.5 Mechanical adjustment of the incremental encoder............................................................................ 185
9 C&P12 Placement Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
9.1 Overview ............................................................................................................................................ 187
9.1.1 Technical Data - C&P12 ..................................................................................................................... 187
9.1.2 Camera modularity at the C&P12 Head.............................................................................................. 188
9.1.3 Position and function of the individual star stations ............................................................................ 188
9.1.4 Overview parts on the C&P12 Head................................................................................................... 189
9.1.5 Compressed Air Supply - C&P Head.................................................................................................. 191
9.1.5.1 Vacuum generator ......................................................................................................................... 191
Student Guide SIPLACE D4 (FSE)
EN 09/2006
8
9.1.6 Overview air kiss supply ..................................................................................................................... 192
9.1.7 Overview vacuum supply .................................................................................................................... 193
9.2 Placement Procedure ....................................................................................................................... 194
9.2.1 Working Position on Placement Head ................................................................................................ 194
9.2.2 C&P12 in Basic Setting Star 15°......................................................................................................... 194
9.2.3 Board Position Recognition and Temperature Compensation............................................................ 194
9.2.4 Board Recognition - Centering the Board Fiducials............................................................................ 196
9.2.5 Preparing Nozzle 1 - Moving to Pickup Angle (0° or 90°) ................................................................... 196
9.2.6 Checking the Nozzle Length for CO Recognition ............................................................................... 197
9.2.7 Picking Up the First Component ......................................................................................................... 197
9.2.8 Picking Up Component 6 .................................................................................................................... 198
9.2.9 Picking Up Component 7 .................................................................................................................... 198
9.2.10 Picking Up Component 8 .................................................................................................................... 199
9.2.11 Picking Up Component 9 .................................................................................................................... 199
9.2.12 CO Recognition of Component at Segment 1 in the CO Sensor........................................................ 200
9.2.13 Picking Up Component 12 .................................................................................................................. 200
9.2.14 Placing Component 1.......................................................................................................................... 201
9.2.15 Placing Component 6.......................................................................................................................... 201
9.2.16 Placing Component 7.......................................................................................................................... 202
9.2.17 Placing Component 12........................................................................................................................ 202
9.2.18 Pickup and Placement Cycle For the Next Components .................................................................... 203
9.2.19 Segment with a "Defective Component“ ............................................................................................. 203
9.2.20 Finishing Board Placement................................................................................................................. 203
9.2.21 Detailed Rotation of DP Station 1. Swivel In....................................................................................... 204
9.2.22 Positioning into Pickup Angle.............................................................................................................. 204
9.2.23 Positioning into Placement Angle ....................................................................................................... 205
9.2.24 Detailed rotation of DP station, 3. Swivel Out..................................................................................... 205
9.2.25 Optical Nozzle Query .......................................................................................................................... 205
9.2.26 Air Kiss Control During Placement...................................................................................................... 206
9.3 Travel Profile - Pickup ...................................................................................................................... 207
9.3.1 Z-Axis Down....................................................................................................................................... 207
9.3.1.1 Detailed Standard Pickup Procedure: Z-Axis Down ..................................................................... 207
9.3.1.2 Special Mode "Contactless Pickup" Z-Axis Down.......................................................................... 207
9.3.1.3 Special Mode "Pickup with Minimum (Very Low) Force " for Z-Axis Down.................................... 208
9.3.1.4 Special Mode Pickup with Early Vacuum Z Down, "(in Top Position)" .......................................... 209
9.3.2 Z-Axis Up ........................................................................................................................................... 210
9.3.2.1 Detailed Standard Pickup Procedure: Z-Axis Up.......................................................................... 210
9.3.2.2 Special Mode Pickup with "Reduced Speed" Z-axis Upwards....................................................... 210
9.3.2.3 Benefits of the Special Mode "Slow Speed Upwards" and "Creep Speed Standard".................... 211
9.4 Travel Profiles - Placement .............................................................................................................. 212
9.4.1 Z-Axis Down....................................................................................................................................... 212
9.4.1.1 Standard Mode - Placement: Z-Axis Down................................................................................... 212
9.4.1.2 Placing with Increased Placement Force: Z-Axis Down ............................................................... 213
9.4.1.3 Placement: Z-Axis Upwards "Creep to Target Position"................................................................ 214
9.4.1.4 Detailed Placement Procedure: Z-Axis Downwards with Waiting Time at Placement................... 215
9.4.2 Z-Axis Up ........................................................................................................................................... 216
9.4.2.1 Standard Mode - Placement: Z-Axis Up ....................................................................................... 216
9.4.2.2 Placement: Z-Axis Upwards with "Slow Start" ............................................................................... 217
9.5 Settings.............................................................................................................................................. 217
9.5.1 Boards at C&P12 ................................................................................................................................ 217
9.5.1.1 Switch S1 on the 8-fold DIP Switch of the Gantry Head Distributor – C&P12 ............................... 218
9.5.1.2 SP_12 Digital intermediate distribution board (00330648-05) ....................................................... 219
9.5.2 Overview of Settings for C&P12 (DLM3) ............................................................................................ 221
9.5.3 Setting the resolution on the star axis................................................................................................. 222
9.5.4 Setup of the Digital Rotary Transducer of the DP - Axis..................................................................... 222
Student Guide SIPLACE D4 (FSE)
EN 09/2006
9
9.5.5 Belt tension Z-axis .............................................................................................................................. 223
9.5.6 Setting the Z-Axis Upper Stop ............................................................................................................ 223
9.5.6.1 Tools and Devices ......................................................................................................................... 223
9.5.6.2 General .......................................................................................................................................... 223
9.5.6.3 Settings.......................................................................................................................................... 224
9.5.7 Light Barrier, Bottom Position ............................................................................................................. 225
9.5.8 Determining the Zero Point Correction for the Star Axis of the C&P Head......................................... 226
9.5.9 Adjustment of Mechanical Position of Valve Drives............................................................................ 227
9.5.10 Air Pressure Values ............................................................................................................................ 227
9.5.10.1 Tools and Devices ......................................................................................................................... 227
9.5.10.2 Adjustment of Air Pressure Values ................................................................................................ 228
9.5.10.3 Adjustments of Air Pressure Values with the Compressed Air Testing Device ............................. 228
9.5.11 Other Mechanical Adjustments on the Star ........................................................................................ 229
9.6 Nozzle changer.................................................................................................................................. 229
9.6.1 Nozzle changer for 12 segment C&P head......................................................................................... 229
9.6.2 Activation of Nozzle Changer at the C&P Head.................................................................................. 231
10 Component handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
10.1 Overview ............................................................................................................................................ 233
10.1.1 Technical Data component table: ....................................................................................................... 234
10.1.2 CO Changeover Table Construction (S Table) ................................................................................... 235
10.1.3 Assembly ............................................................................................................................................ 235
10.1.4 Docking and Undocking the CO Changeover Table........................................................................... 236
10.2 Component table............................................................................................................................... 239
10.2.1 Adjustment the COT height................................................................................................................. 239
10.2.1.1 Adjusting the CO Trolley to the Board Transport Height ............................................................... 239
10.2.1.2 Tools and Devices ......................................................................................................................... 239
10.2.1.3 Adjusting the CO Trolley Height .................................................................................................... 239
10.2.2 Optional Extension on the COT .......................................................................................................... 240
10.2.2.1 Holder for the Middle Tape Reel on 3 x 8 mm S Feeder Modules................................................. 240
10.2.2.2 Compressed Air Supply for Bulkcase Feeders ............................................................................. 241
10.2.2.3 External Power Supply .................................................................................................................. 241
10.2.2.4 Fixtures for S-Feeders ................................................................................................................... 242
10.2.2.5 Additional Communication unit for splice detection ....................................................................... 242
10.3 Pneumatic tape cutter ...................................................................................................................... 243
10.3.1 Overview of Pneumatic Cutter with Empty Tape Duct ........................................................................ 243
10.3.2 Structure and function of the pneumatic tape cutter ........................................................................... 243
10.3.2.1 Technical data ............................................................................................................................... 244
10.3.2.2 Pneumatic scheme Tape cutter ..................................................................................................... 245
10.3.3 Jumper setting on the control unit at the tape cutter........................................................................... 245
10.3.4 Empty tape duct.................................................................................................................................. 246
10.4 S Feeders........................................................................................................................................... 246
10.4.1 Carrying out a walk-through inspection............................................................................................... 246
10.4.1.1 Checking the S feeder modules..................................................................................................... 246
10.4.1.2 Splicing the tape in good time........................................................................................................ 247
10.4.1.3 Checking the PCB supports........................................................................................................... 247
10.4.1.4 Inserting separating plates in the tape container ........................................................................... 247
10.4.1.5 Using spindles for large tape reels ................................................................................................ 247
10.4.2 Setting up the feeder modules............................................................................................................ 248
10.4.2.1 Preparing the component feeder table and S feeder modules for set-up ...................................... 248
10.4.2.2 Inserting S feeder modules............................................................................................................ 249