00195193-02 SG D4 FSE en (1).pdf - 第4页

S tudent Guide SIPLACE D4 (FSE) EN 09/2006 4 3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 9 3.1 General........... ................ .…

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Student Guide SIPLACE D4 (FSE)
EN 09/2006
3
Contents
1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 Course Overview SIPLACE D4 (FSE) ................................................................................................ 13
1.1.1 Course Contents in Detail..................................................................................................................... 14
1.2 SIPLACE on the World Wide Web (WWW)........................................................................................ 16
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 Safety Instructions.............................................................................................................................. 17
2.1.1 Safety of operators and other persons.................................................................................................. 17
2.1.2 Safety of plant and equipment .............................................................................................................. 17
2.2 Warning labels .................................................................................................................................... 17
2.2.1 Warning labels W201, W203, W204 and W210 on the machine.......................................................... 17
2.2.1.1 Warning label W201 ........................................................................................................................ 19
2.2.1.2 Warning label W203 ........................................................................................................................ 20
2.2.1.3 Warning label W204 ........................................................................................................................ 20
2.2.1.4 Warning label W210 ........................................................................................................................ 20
2.2.2 Warning label W202 on the gantries..................................................................................................... 21
2.2.3 Warning label W205 on the tape cutter................................................................................................. 22
2.2.3.1 Warning label W205 on the top ....................................................................................................... 22
2.2.3.2 Warning label W205 on the underside of the component trolley docking unit (HF-series) ............. 23
2.2.3.3 Warning label W205 on the used tape chute (HF-series)................................................................ 23
2.2.3.4 Warning label W205 on the used tape chute (X-series) .................................................................. 23
2.2.3.5 Warning Label W205 on the Cross Bar Below the Tape Cutter ...................................................... 24
2.2.4 Warning strips on the used tape channel.............................................................................................. 25
2.2.5 Warning label W206 and W1 on the power supply unit ........................................................................ 25
2.2.6 Warning label W on the cover over the main power supply for the servo amplifier .............................. 27
2.2.7 Warning label W207.............................................................................................................................. 27
2.2.7.1 Warning label W207 on the axis unit ............................................................................................... 28
2.2.8 Warning label W208 "Laser class 2" on the PCB conveyor.................................................................. 28
2.2.9 Warning label W209 on the emergency stop buttons ...........................................................................29
2.2.10 Warning label W211 on the CEKON plug ............................................................................................. 30
2.3 Safety instructions for moving the component trolley ................................................................... 31
2.4 Safety equipment ................................................................................................................................ 32
2.4.1 Switches and buttons on the placement machine................................................................................. 32
2.4.1.1 Position of switches and buttons on the placement machine .......................................................... 32
2.4.1.2 Position of protective switches on the placement machine ............................................................. 33
2.4.1.3 Description of the functions ............................................................................................................. 33
2.4.2 Position of Pushbutton for Docking and Undocking the Component Trolley ........................................ 35
2.4.3 Safety and Signaling Circuit.................................................................................................................. 35
2.4.3.1 Safety Circuit Function..................................................................................................................... 35
2.4.3.2 Safety circuits .................................................................................................................................. 36
2.5 ESD guidelines.................................................................................................................................... 37
2.5.1 Handling ESD modules......................................................................................................................... 37
2.5.2 Measurements and modifications to ESD modules ..............................................................................37
2.5.3 Dispatching ESD modules .................................................................................................................... 37
Student Guide SIPLACE D4 (FSE)
EN 09/2006
4
3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.1 General................................................................................................................................................. 39
3.1.1 Specification SIPLACE D4.................................................................................................................... 40
3.1.2 Configuration SIPLACE D4................................................................................................................... 41
3.2 General Overview of Assemblies ...................................................................................................... 42
3.2.1 Sectors.................................................................................................................................................. 43
3.2.2 Axis Unit and Computer Unit................................................................................................................. 44
3.2.2.1 Computer unit .................................................................................................................................. 45
3.2.2.2 Axis Unit........................................................................................................................................... 45
3.2.3 Pneumatic Unit...................................................................................................................................... 47
3.2.3.1 Compressed Air Distributor Block.................................................................................................... 48
3.2.4 Power Supply Unit ................................................................................................................................ 48
3.2.4.1 Overview of Voltages in the Power Supply Unit .............................................................................. 48
3.2.5 Changeover Table Components........................................................................................................... 50
3.2.5.1 Setting the Height of the CO Table.................................................................................................. 50
3.2.5.2 Overview of S-Feeder...................................................................................................................... 50
3.2.6 Gantry ................................................................................................................................................... 51
3.2.6.1 General ............................................................................................................................................ 51
3.2.6.2 Structure of the X axis ..................................................................................................................... 52
3.2.6.3 Structure of the Y axis ..................................................................................................................... 54
3.2.7 C&P12 Head DLM3 .............................................................................................................................. 55
3.2.7.1 Overview of Functions for Star Stations 1 - 12 ................................................................................ 56
3.2.7.2 Position and Function of the Individual Star Stations ...................................................................... 56
3.2.7.3 Component Pickup and Placement ................................................................................................. 57
3.2.7.4 Nozzle changer for 12 segment C&P head ..................................................................................... 57
3.2.8 SIPLACE Vision.................................................................................................................................... 57
3.2.8.1 Digital PCB Camera (Type 34) ........................................................................................................ 58
3.2.8.2 Digital CO Camera C&P12 (Type 28).............................................................................................. 60
3.2.8.3 CO Camera C&P12 (optional, type 29) ........................................................................................... 61
3.2.9 Conveyor System.................................................................................................................................. 62
3.2.9.1 General ............................................................................................................................................ 62
3.2.9.2 Single Conveyor Construction ......................................................................................................... 63
3.2.9.3 Dual Conveyor Construction............................................................................................................ 64
4 Communication and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.1 Communication Overview.................................................................................................................. 67
4.1.1 Networking Overview ............................................................................................................................ 68
4.2 Network................................................................................................................................................ 69
4.2.1 Check the network addresses............................................................................................................... 69
4.2.1.1 Station computer.............................................................................................................................. 69
4.2.1.2 Machine controller ........................................................................................................................... 70
4.2.2 Computer at the LAN Network.............................................................................................................. 71
4.2.2.1 Compiling the pickup position (X/Y coordinates and angle) ............................................................ 71
4.2.2.2 Compiling the placement position (X/Y coordinates and angle) ...................................................... 72
4.2.3 Communication on placement machine................................................................................................ 72
4.2.4 Machine Controller Communication...................................................................................................... 73
4.3 CAN Bus .............................................................................................................................................. 73
4.3.1 CAN Bus in General.............................................................................................................................. 75
4.3.1.1 CAN Bus Structure .......................................................................................................................... 76
4.3.2 CAN Bus protocol ................................................................................................................................. 76
4.3.2.1 11 Bit Identifier................................................................................................................................. 77
4.3.2.2 CAN Bus Arbitration......................................................................................................................... 77
Student Guide SIPLACE D4 (FSE)
EN 09/2006
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4.3.2.3 Errors on the CAN bus..................................................................................................................... 78
4.3.3 CAN Bus Structure SIPLACE D4.......................................................................................................... 79
4.3.4 CAN Bus Processor Board C&P Head ................................................................................................. 79
4.3.4.1 CAN BUS-Controlled Functions on the C&P12 Head...................................................................... 79
4.3.5 CAN Bus Terminator............................................................................................................................. 80
4.3.6 CAN I/O Module (SLIO) - SIPLACE D4 ................................................................................................ 81
4.3.6.1 I/O module, main distributor (inputs)................................................................................................ 83
4.3.6.2 I/O Module for Main Distributor (Outputs)........................................................................................ 84
4.3.6.3 I/O Module, Subdistributor (Inputs).................................................................................................. 85
4.3.6.4 I/O Module, Subdistributor (Outputs) ............................................................................................... 86
4.3.7 CAN Bus Communication with Axis Controller ..................................................................................... 87
4.3.8 Communication Siplace Vision ............................................................................................................. 88
4.3.8.1 Communication during a image acquisition ..................................................................................... 89
4.4 Board type recognition....................................................................................................................... 89
4.4.1 What does it mean board type recognition? ......................................................................................... 89
4.4.1.1 Why we integrate the board type recognition? ................................................................................ 89
4.4.1.2 Functional description...................................................................................................................... 90
4.4.1.3 Error description: ............................................................................................................................. 90
4.4.1.4 PCB‘s with board type ID‘s .............................................................................................................. 92
4.4.2 Reading the Board IDs out of the EEPROM ......................................................................................... 92
4.4.2.1 Read out the Board type ID via the menu Gripper........................................................................... 93
4.4.2.2 Reading and Writing the Board IDs with CAN Commands.............................................................. 96
4.4.3 Troubleshooting, if are missing two board type ID‘s ............................................................................. 99
4.4.4 CAN Commands for Reading and Writing the Board IDs ..................................................................... 99
4.4.4.1 Error Messages for TQM Module .................................................................................................. 100
5 Reference run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
5.1 Overview Reference Run.................................................................................................................. 103
5.2 Reference Run Gantry ...................................................................................................................... 104
5.2.1 Reference Run Sequence at X and Y-axis ......................................................................................... 104
5.2.2 X and Y commutation position search ................................................................................................ 104
5.2.3 Reference run of X- and Y- axes ........................................................................................................ 105
5.3 Reference Run C&P12 ...................................................................................................................... 105
5.3.1 Overview Head Reference Run .......................................................................................................... 106
5.3.2 Initialization of the Stepper Motors...................................................................................................... 107
5.3.2.1 Initialization of Valve Positioning Drives for Pickup/Placement and Reject Positions ................... 107
5.3.2.2 Initialize Valve Drive at DP-station................................................................................................. 108
5.3.3 Reference Run for Z and Star Axes.................................................................................................... 109
5.3.4 Preparation for z-axis reference run ................................................................................................... 110
5.3.5 Reference run at star-axis................................................................................................................... 110
5.3.6 Completion of the Z-axis reference run............................................................................................... 111
5.3.7 Reference Run at Dp-axis................................................................................................................... 111
5.3.8 Sequence vacuumcheck..................................................................................................................... 112
5.3.9 Determining the Vacuum and Threshold Values ................................................................................ 112
5.3.10 Measuring Nozzle Lengths for Component Recognition by the Component Sensor.......................... 113
5.3.11 Height reference run ........................................................................................................................... 114