00195193-02 SG D4 FSE en (1).pdf - 第236页
C&P12 Placement Head Boards at C&P12 Settings Student Guide SIPLACE D4 (FSE) EN 09/2006 C&P12 Placement Head 221 The following supply voltages an d signals are routed by the intermediate distributio n board t…
C&P12 Placement Head
Settings Boards at C&P12
Student Guide SIPLACE D4 (FSE)
C&P12 Placement Head EN 09/2006
220
Description of LEDs for C&P12:
9.5.1.2 SP_12 Digital intermediate distribution board (00330648-05)
Labeling on the board Labeling on the circuit
diagram
Explanation
+V – LB H23 OK + 15V light barrier
+V – LB H22 Error +15V light barrier
Z – O H7 Z-axis is up
Z-U H6 Z down has switched
ERR-ZH H2 Overload SM feed-in
ERR – DP H8 Overload SM rotary axis
ERR-BA H3 Overload SM reject
LB – ZH H4 Light barrier SM feed-in
LB – DP H5 Light barrier SM rotary axis
LB-BA H1 Light barrier SM reject
Legend:
1. Intermediate distribution board
2. Spacer bolt M3x10
3. Spacer bolt M3x10
4. Spacer bolt M3x10
5. Spacer bolt M3x10
6. Front section of C&P head
7. Connectors X1 and X2 (on the rear side)
The intermediate distribution board (1) is fixed to
the front part (6) with four spacer bolts (items 2, 3,4
and 5). The pressure sensor is located above the
spacer bolts (5), on the back of the intermediate
distribution board. The cover of the intermediate
distribution board is fixed with push buttons.
C&P12 Placement Head
Boards at C&P12 Settings
Student Guide SIPLACE D4 (FSE)
EN 09/2006 C&P12 Placement Head
221
The following supply voltages and signals are routed by the intermediate distribution board to the
individual placement head modules or to the head board:
Legend:
1. Front of the intermediate distributor
2. Back of the intermediate distributor
U4 = pressure sensor
Two 40-pin ribbon cables run from plug X1 and X2
on the intermediate distribution board to socket
X14 / X13 on the head board.
Connectors Description
X1, 40-pole Connected to plug X14 on the head board
Voltage supply, tacho and track signals for the Z-axis drive
Signal from light barrier "Z-axis in top position"
Signal from light barrier "Z-axis in bottom position" (sensor stop signal)
Control signal for the forced air valve
Supply voltage +5 VDC, ±15 VDC
Reference point signal for the DP-axis
Track signals for the DP-axis
X2, 40-pole Connected to plug X13 of the gantry head distributor
Voltage supply and track signals for the star-axis drive
Reference point for the star-axis
Analog forced air pressure value
Supply voltages +5 VDC, ±15 VDC, +24 VDC
X3, 10-pole Connection for the Z-motor and Z-tacho signal (Tacho signal is not use on the HF-
machine)
X4, 10-pole Connection for the Z-axis track signals
X5, 10-pole Connection for the star motor
X6, 6-pole Connection for the forced air valve
X7, 10-pole Connection for the DP-axis track signals
X10, 10-pole Connection for the "Z-axis up" signal
X11, 8-pole Connection for the light barrier "Z-axis down" signal (sensor stop signal)
X12, 10-pole Connection for the star-axis track signals
C&P12 Placement Head
Settings Overview of Settings for C&P12 (DLM3)
Student Guide SIPLACE D4 (FSE)
C&P12 Placement Head EN 09/2006
222
9.5.2 Overview of Settings for C&P12 (DLM3)
X13, 10-pole Test connection for the Z-axis track signals
X14, 10-pole not used
X15, 10-pole Test connection for the Star-axis track signals
X16, 10-pole Test connection for the Dp-axis track signals
Connectors Description
Description Tools &Equipment Adjustments
Mounting the star onto the motor
shaft of the star motor
Adjustment with the power pack and
the gauge for the star
Check the magnetic neutral position
in SITEST.
(max. deviation 95 digits)
Determine zero point correction for
the star
Gauge for zero point correction /
Sitest
Determine zero point correction
value in SITEST
--> enter positions.
Switch position on DLM3 (resolution
of track signals 10 - 25)
nothing HF/X/D machines at switch position
25
DP-axis Incremental encoder
adjustment to the glass scale
(segment)
Parallel pin 1,4 - 1,6 mm Distance 1,5 mm
Adjustment mechanical position of
valve drives
Distance gauge 0.2 mm 0.2 mm distance plunger to the valve
frame
Light barrier bottom position Z-axis Parallel pin 1,0 mm Distance 1,0 mm
Clamping device on Z-belt Tension jack must lie on the belt
teeth at the top and bottom.
Belt tension of the Z-axis Belt tension measurement device Belt tension 280 +/- 5 Hz
Setting the stop for the Z-axis Gauge for the Z-mechanical end
stop (03019865-01)
Correct position are necessary to
determine the zero point correction
Z-axis.
Mechanical adjustments Air kiss
tubes on the star
Check with your eyes Check the distance between
incremental encoder dp and air kiss
tubes.
Adjustments tube for air kiss supply feeler gauge Air kiss tubes should be approx. 0,7
mm over the frame of the circular
guide
Adjustments air pressure values Compressed air testing device 150 mbar on open 9x4 nozzle