YesAX V3.1.2 - Software User Manual.pdf - 第5页
Table of Contents i Table of Contents 1 - Introduction ............................................................................................................. 1-1 1.1 Automated 2D Inspection System – X2 ...........…
Manual Conventions
Bold Text AXI system labels, buttons and switches, and software menu selections and
commands appear in this text style.
[Bracketed Text] [Bracketed Text] indicates a single key or key combination to press on a
computer keyboard, such as [Enter] or [Alt + Tab].
Text > Text Refers to a series of menu bar commands in the YesAX software.
WARNING! Personnel Safety Warning. This symbol appears in a shaded text block to warn you
about actions that could cause personal injury or death.
CAUTION! Property Damage Caution. This symbol appears in a shaded text block to warn you
about actions that could cause serious damage to the machinery, software, parts
being processed, and facilities.
NOTE
This symbol appears next to helpful information relating to text that precedes it, or
information you must know before proceeding.
TIP
This symbol appears next to a timesaving or technique tip.
Table of Contents i
Table of Contents
1 - Introduction ............................................................................................................. 1-1
1.1 Automated 2D Inspection System –X2............................................................. 1-1
1.1.1 System Block Diagram for X2 AXI System ................................................ 1-2
1.2 Automated 3D Inspection System –X3............................................................. 1-3
1.3 System Software ............................................................................................... 1-4
2 - Safety ...................................................................................................................... 2-1
2.1 Overview ........................................................................................................... 2-1
2.2 Facility Requirements ....................................................................................... 2-1
2.3 Intended Use ..................................................................................................... 2-1
2.4 Safety Warning Labels ...................................................................................... 2-2
2.5 Basic Safety Precautions ................................................................................... 2-4
2.5.1 Safety of Personnel ...................................................................................... 2-4
2.5.2 Preventing AXI System and Workpiece Damage ........................................ 2-5
2.6 Lifting and Transport Precautions .................................................................... 2-5
2.6.1 Considerations.............................................................................................. 2-5
2.6.2 Precautions ................................................................................................... 2-5
2.7 Electrical Hazards ............................................................................................. 2-6
2.7.1 X-Ray Safety Warning ................................................................................. 2-6
2.7.2 Laser Radiation ............................................................................................ 2-6
2.8 Disposal............................................................................................................. 2-6
2.9 Decommissioning Procedures ........................................................................... 2-6
2.10 Emergency Shutdown ....................................................................................... 2-7
2.10.1 Emergency Shutdown Situations ............................................................. 2-8
2.10.2 Emergency Shutdown Recovery .............................................................. 2-8
2.10.3 Electromechanical Interlocks ................................................................... 2-8
2.11 Service Shutdown ............................................................................................. 2-9
2.12 Light Tower Status Lights .............................................................................. 2-11
3 - Unpacking and Installation ..................................................................................... 3-1
3.1 Safety First ........................................................................................................ 3-1
3.2 Facility Requirements ....................................................................................... 3-1
3.3 Unpack .............................................................................................................. 3-1
3.4 Remove Shipping Bracket ................................................................................ 3-1
3.5 Install the LCD Monitor.................................................................................... 3-2
3.6 Install the X-ray Tube ....................................................................................... 3-2
3.7 Connect the Machine ........................................................................................ 3-3
3.8 Power On .......................................................................................................... 3-3
3.9 Verify Calibration ............................................................................................. 3-4
3.10 Seismic Safety ................................................................................................... 3-4
3.10.1 Seismic Requirements .............................................................................. 3-5
ii Table of Contents
4 - User Interface Basics .............................................................................................. 4-1
4.1 Login ................................................................................................................. 4-1
4.2 Video View ....................................................................................................... 4-3
4.3 Map View.......................................................................................................... 4-4
4.4 List View ........................................................................................................... 4-5
4.5 Main Menu ........................................................................................................ 4-6
4.6 Tool Bar ............................................................................................................ 4-7
4.7 Status View ....................................................................................................... 4-9
4.8 X-ray Control Bar ............................................................................................. 4-9
4.9 3D Control Dialog........................................................................................... 4-10
5 - Inspection and Defect Review Step by Step ........................................................... 5-1
5.1 Step1: Load the Recipe ..................................................................................... 5-1
5.2 Step2: Run the Inspection ................................................................................. 5-2
5.3 Step3: Review the Defect.................................................................................. 5-6
5.4 Step4: Preview and Print out defect Report .................................................... 5-10
5.5 User Practice ................................................................................................... 5-10
5.6 Find Recipe ..................................................................................................... 5-10
6 - Recipe Creation Step by Step for 2D Recipes ........................................................ 6-1
6.1 Step1: Prepare CAD data .................................................................................. 6-1
6.2 Step2: Define New Board Parameters .............................................................. 6-5
6.3 Step3: Import CAD data ................................................................................... 6-6
6.4 Step4: Fine-Tune the Inspection Parameters .................................................... 6-9
6.5 User Practice ................................................................................................... 6-10
6.6 SmartCAD....................................................................................................... 6-10
7 - 3D Recipe Creation ................................................................................................. 7-1
7.1 Basic Concepts and Terminology ..................................................................... 7-1
7.2 CAD Conversion Utilities ................................................................................. 7-2
7.2.1 Convert5DX Utility ..................................................................................... 7-2
7.2.2 ConvertFM Utility ....................................................................................... 7-4
7.2.3 ConvertGenCAD Utility .............................................................................. 7-4
7.3 Creation Process When Machine Time is Unlimited ........................................ 7-5
7.3.1 Step1: Prepare CAD Data ............................................................................ 7-5
7.3.2 Step2: Determine Which Side Faces Up ...................................................... 7-5
7.3.3 Step3: File, New Board ................................................................................ 7-5
7.3.4 Step4: Create Test 3D Sites and Verify Board Thickness ........................... 7-6
7.3.5 Step5: Import Centroid CAD for BGA parts ............................................... 7-6
7.3.6 Step6: Import Pin CAD, and merge Pin library Data .................................. 7-6
7.3.7 Step7: Walk Thru and Create 3D Sites for the BGA Parts .......................... 7-6
7.3.8 Step8: Add Laser Height References ........................................................... 7-6
7.3.9 Step9: Adjust Offset for the 3D Sites .......................................................... 7-7
7.3.10 Step10: Import Full Centroid CAD and train the rest of the parts ........... 7-7
7.3.11 Step11: Fine Tune the Recipe .................................................................. 7-7