YesAX V3.1.2 - Software User Manual.pdf - 第7页
Table of Contents iii 7.4 Creation Process When There is a Need to Minimize Machine Time .............. 7-7 7.4.1 Step1: Prepare CAD Data ............................................................................ 7-7 7…
ii Table of Contents
4 - User Interface Basics .............................................................................................. 4-1
4.1 Login ................................................................................................................. 4-1
4.2 Video View ....................................................................................................... 4-3
4.3 Map View.......................................................................................................... 4-4
4.4 List View ........................................................................................................... 4-5
4.5 Main Menu ........................................................................................................ 4-6
4.6 Tool Bar ............................................................................................................ 4-7
4.7 Status View ....................................................................................................... 4-9
4.8 X-ray Control Bar ............................................................................................. 4-9
4.9 3D Control Dialog........................................................................................... 4-10
5 - Inspection and Defect Review Step by Step ........................................................... 5-1
5.1 Step1: Load the Recipe ..................................................................................... 5-1
5.2 Step2: Run the Inspection ................................................................................. 5-2
5.3 Step3: Review the Defect.................................................................................. 5-6
5.4 Step4: Preview and Print out defect Report .................................................... 5-10
5.5 User Practice ................................................................................................... 5-10
5.6 Find Recipe ..................................................................................................... 5-10
6 - Recipe Creation Step by Step for 2D Recipes ........................................................ 6-1
6.1 Step1: Prepare CAD data .................................................................................. 6-1
6.2 Step2: Define New Board Parameters .............................................................. 6-5
6.3 Step3: Import CAD data ................................................................................... 6-6
6.4 Step4: Fine-Tune the Inspection Parameters .................................................... 6-9
6.5 User Practice ................................................................................................... 6-10
6.6 SmartCAD....................................................................................................... 6-10
7 - 3D Recipe Creation ................................................................................................. 7-1
7.1 Basic Concepts and Terminology ..................................................................... 7-1
7.2 CAD Conversion Utilities ................................................................................. 7-2
7.2.1 Convert5DX Utility ..................................................................................... 7-2
7.2.2 ConvertFM Utility ....................................................................................... 7-4
7.2.3 ConvertGenCAD Utility .............................................................................. 7-4
7.3 Creation Process When Machine Time is Unlimited ........................................ 7-5
7.3.1 Step1: Prepare CAD Data ............................................................................ 7-5
7.3.2 Step2: Determine Which Side Faces Up ...................................................... 7-5
7.3.3 Step3: File, New Board ................................................................................ 7-5
7.3.4 Step4: Create Test 3D Sites and Verify Board Thickness ........................... 7-6
7.3.5 Step5: Import Centroid CAD for BGA parts ............................................... 7-6
7.3.6 Step6: Import Pin CAD, and merge Pin library Data .................................. 7-6
7.3.7 Step7: Walk Thru and Create 3D Sites for the BGA Parts .......................... 7-6
7.3.8 Step8: Add Laser Height References ........................................................... 7-6
7.3.9 Step9: Adjust Offset for the 3D Sites .......................................................... 7-7
7.3.10 Step10: Import Full Centroid CAD and train the rest of the parts ........... 7-7
7.3.11 Step11: Fine Tune the Recipe .................................................................. 7-7
Table of Contents iii
7.4 Creation Process When There is a Need to Minimize Machine Time .............. 7-7
7.4.1 Step1: Prepare CAD Data ............................................................................ 7-7
7.4.2 Step2: Determine Which Side Face Up ....................................................... 7-7
7.4.3 Step3: File, New Board ................................................................................ 7-7
7.4.4 Step4: Create Test 3D Sites and Verify Board Thickness ........................... 7-8
7.4.5 Step5: Import Centroid CAD for BGA parts ............................................... 7-8
7.4.6 Step6: Import Pin CAD, and merge Pin library Data .................................. 7-8
7.4.7 Step7: Walk Thru and Create 3D Sites for the BGA Parts .......................... 7-8
7.4.8 Step8: Add Laser Height References ........................................................... 7-8
7.4.9 Step9: Capture Inspection Path Image Set ................................................... 7-8
7.4.10 Step10: Adjust Offset for the 3D Sites .................................................... 7-8
7.4.11 Step11: Define 3D Inspection and Fine Tune the Recipe Offline ........... 7-8
7.4.12 Step12: Fine Tune the Recipe .................................................................. 7-8
7.5 Pin CAD ............................................................................................................ 7-9
8 - Train Part without CAD data .................................................................................. 8-1
8.1 Edit Part Parameters .......................................................................................... 8-3
8.2 Update Local Parts Libraries ............................................................................ 8-4
8.3 Auto Repeat Mode and Quick Marking Check ................................................. 8-4
8.4 Add Part Array .................................................................................................. 8-5
9 - SMEMA Conveyor Setup ....................................................................................... 9-1
9.1 Advance Setup .................................................................................................. 9-2
10 - General Inspection Methodology .......................................................................... 10-1
10.1 Preprocessing .................................................................................................. 10-1
10.2 Mark Inspection .............................................................................................. 10-2
10.2.1 Edit Mark Parameters ............................................................................ 10-4
10.2.2 Edit Alternate ......................................................................................... 10-5
10.2.3 Bar Code Parameters.............................................................................. 10-6
10.2.4 Edge Locator Parameters ....................................................................... 10-9
10.3 Lead Bank Inspection ................................................................................... 10-10
10.3.1 Edit Lead Bank Parameters .................................................................. 10-11
10.3.2 Lead Blob Analysis Parameter............................................................. 10-12
10.3.3 Lead Bank Alignment .......................................................................... 10-14
10.3.4 Break Lead Bank into Sectors .............................................................. 10-14
10.3.5 Update Lead ......................................................................................... 10-15
10.3.6 Bond Wire Params.. ............................................................................. 10-15
10.4 Solder Inspection .......................................................................................... 10-17
10.4.1 Edit Solder Parameters ......................................................................... 10-23
10.4.2 Histogram Parameters .......................................................................... 10-24
10.4.3 Pattern Matching Parameters ............................................................... 10-25
10.4.4 X-Ray Solder Parameters ..................................................................... 10-25
10.4.5 Solder Blob Analysis Parameters......................................................... 10-26
10.4.6 Percent Void Parameters ...................................................................... 10-28
10.4.7 Solder Alignment ................................................................................. 10-32
iv Table of Contents
10.5 X-Ray Inspection for BGA Device ............................................................... 10-33
10.5.1 Preprocessing ....................................................................................... 10-34
10.5.2 Lead Bank Inspection .......................................................................... 10-35
10.5.3 Solder Inspection ................................................................................. 10-40
10.5.4 Steps to Create a New BGA Package .................................................. 10-46
11 - 3D X-Ray Inspection Methodology ...................................................................... 11-1
11.1 Key Applications for 3D Inspection ............................................................... 11-1
11.1.1 Separate Top and Bottom Side Parts ..................................................... 11-1
11.1.2 Detect “Head in Pillow” Joint Conditions on BGA ............................... 11-2
11.1.3 Detect Barrel Fill Condition for PTH .................................................... 11-3
11.2 User Interface for 3D Inspection ..................................................................... 11-4
11.3 Add 3D Site..................................................................................................... 11-5
11.4 Edit 3D Site ..................................................................................................... 11-7
11.5 Laser Height Measurement ............................................................................. 11-9
11.6 3D Inspection Pop-up Menu ......................................................................... 11-16
11.7 Advance 3D Options ..................................................................................... 11-20
11.8 3D Related Calibrations ................................................................................ 11-21
12 - Other X-Ray Inspection Features.......................................................................... 12-1
12.1 Image Filters and Restore Command .............................................................. 12-1
12.1.1 Enhance Edge......................................................................................... 12-1
12.1.2 Soften Edge ............................................................................................ 12-2
12.1.3 Sharpen Image ....................................................................................... 12-2
12.1.4 Edge Detect ............................................................................................ 12-2
12.1.5 Median Filter .......................................................................................... 12-2
12.1.6 Median Filter2 ........................................................................................ 12-2
12.2 3D Rendering .................................................................................................. 12-2
12.2.1 Getting Started ....................................................................................... 12-4
12.2.2 Using 3D Rendering Dialog................................................................... 12-5
12.2.3 Interacting with 3D Rendering Window ................................................ 12-6
12.3 Annotation & Notes ........................................................................................ 12-6
12.3.1 Annotation command ............................................................................. 12-6
12.3.2 Annotation Stamp command.................................................................. 12-7
12.3.3 Marker command ................................................................................... 12-8
12.3.4 Delete All command .............................................................................. 12-8
12.4 Joystick Motion ............................................................................................... 12-8
12.5 Line Profile ................................................................................................... 12-10
13 - Part List and Part Libraries ................................................................................... 13-1
13.1 Part List ........................................................................................................... 13-1
13.2 Selected Part List ............................................................................................ 13-2
13.3 Part Number Library ....................................................................................... 13-3
13.4 Central Library ................................................................................................ 13-4
13.4.1 YesCLM ................................................................................................. 13-7
13.5 Package Library .............................................................................................. 13-7
13.6 Pin Library ...................................................................................................... 13-8