YesAX V3.1.2 - Software User Manual.pdf - 第6页
ii Table of Contents 4 - User Interface Basics .............................................................................................. 4-1 4.1 Login ................................................................…
Table of Contents i
Table of Contents
1 - Introduction ............................................................................................................. 1-1
1.1 Automated 2D Inspection System –X2............................................................. 1-1
1.1.1 System Block Diagram for X2 AXI System ................................................ 1-2
1.2 Automated 3D Inspection System –X3............................................................. 1-3
1.3 System Software ............................................................................................... 1-4
2 - Safety ...................................................................................................................... 2-1
2.1 Overview ........................................................................................................... 2-1
2.2 Facility Requirements ....................................................................................... 2-1
2.3 Intended Use ..................................................................................................... 2-1
2.4 Safety Warning Labels ...................................................................................... 2-2
2.5 Basic Safety Precautions ................................................................................... 2-4
2.5.1 Safety of Personnel ...................................................................................... 2-4
2.5.2 Preventing AXI System and Workpiece Damage ........................................ 2-5
2.6 Lifting and Transport Precautions .................................................................... 2-5
2.6.1 Considerations.............................................................................................. 2-5
2.6.2 Precautions ................................................................................................... 2-5
2.7 Electrical Hazards ............................................................................................. 2-6
2.7.1 X-Ray Safety Warning ................................................................................. 2-6
2.7.2 Laser Radiation ............................................................................................ 2-6
2.8 Disposal............................................................................................................. 2-6
2.9 Decommissioning Procedures ........................................................................... 2-6
2.10 Emergency Shutdown ....................................................................................... 2-7
2.10.1 Emergency Shutdown Situations ............................................................. 2-8
2.10.2 Emergency Shutdown Recovery .............................................................. 2-8
2.10.3 Electromechanical Interlocks ................................................................... 2-8
2.11 Service Shutdown ............................................................................................. 2-9
2.12 Light Tower Status Lights .............................................................................. 2-11
3 - Unpacking and Installation ..................................................................................... 3-1
3.1 Safety First ........................................................................................................ 3-1
3.2 Facility Requirements ....................................................................................... 3-1
3.3 Unpack .............................................................................................................. 3-1
3.4 Remove Shipping Bracket ................................................................................ 3-1
3.5 Install the LCD Monitor.................................................................................... 3-2
3.6 Install the X-ray Tube ....................................................................................... 3-2
3.7 Connect the Machine ........................................................................................ 3-3
3.8 Power On .......................................................................................................... 3-3
3.9 Verify Calibration ............................................................................................. 3-4
3.10 Seismic Safety ................................................................................................... 3-4
3.10.1 Seismic Requirements .............................................................................. 3-5
ii Table of Contents
4 - User Interface Basics .............................................................................................. 4-1
4.1 Login ................................................................................................................. 4-1
4.2 Video View ....................................................................................................... 4-3
4.3 Map View.......................................................................................................... 4-4
4.4 List View ........................................................................................................... 4-5
4.5 Main Menu ........................................................................................................ 4-6
4.6 Tool Bar ............................................................................................................ 4-7
4.7 Status View ....................................................................................................... 4-9
4.8 X-ray Control Bar ............................................................................................. 4-9
4.9 3D Control Dialog........................................................................................... 4-10
5 - Inspection and Defect Review Step by Step ........................................................... 5-1
5.1 Step1: Load the Recipe ..................................................................................... 5-1
5.2 Step2: Run the Inspection ................................................................................. 5-2
5.3 Step3: Review the Defect.................................................................................. 5-6
5.4 Step4: Preview and Print out defect Report .................................................... 5-10
5.5 User Practice ................................................................................................... 5-10
5.6 Find Recipe ..................................................................................................... 5-10
6 - Recipe Creation Step by Step for 2D Recipes ........................................................ 6-1
6.1 Step1: Prepare CAD data .................................................................................. 6-1
6.2 Step2: Define New Board Parameters .............................................................. 6-5
6.3 Step3: Import CAD data ................................................................................... 6-6
6.4 Step4: Fine-Tune the Inspection Parameters .................................................... 6-9
6.5 User Practice ................................................................................................... 6-10
6.6 SmartCAD....................................................................................................... 6-10
7 - 3D Recipe Creation ................................................................................................. 7-1
7.1 Basic Concepts and Terminology ..................................................................... 7-1
7.2 CAD Conversion Utilities ................................................................................. 7-2
7.2.1 Convert5DX Utility ..................................................................................... 7-2
7.2.2 ConvertFM Utility ....................................................................................... 7-4
7.2.3 ConvertGenCAD Utility .............................................................................. 7-4
7.3 Creation Process When Machine Time is Unlimited ........................................ 7-5
7.3.1 Step1: Prepare CAD Data ............................................................................ 7-5
7.3.2 Step2: Determine Which Side Faces Up ...................................................... 7-5
7.3.3 Step3: File, New Board ................................................................................ 7-5
7.3.4 Step4: Create Test 3D Sites and Verify Board Thickness ........................... 7-6
7.3.5 Step5: Import Centroid CAD for BGA parts ............................................... 7-6
7.3.6 Step6: Import Pin CAD, and merge Pin library Data .................................. 7-6
7.3.7 Step7: Walk Thru and Create 3D Sites for the BGA Parts .......................... 7-6
7.3.8 Step8: Add Laser Height References ........................................................... 7-6
7.3.9 Step9: Adjust Offset for the 3D Sites .......................................................... 7-7
7.3.10 Step10: Import Full Centroid CAD and train the rest of the parts ........... 7-7
7.3.11 Step11: Fine Tune the Recipe .................................................................. 7-7
Table of Contents iii
7.4 Creation Process When There is a Need to Minimize Machine Time .............. 7-7
7.4.1 Step1: Prepare CAD Data ............................................................................ 7-7
7.4.2 Step2: Determine Which Side Face Up ....................................................... 7-7
7.4.3 Step3: File, New Board ................................................................................ 7-7
7.4.4 Step4: Create Test 3D Sites and Verify Board Thickness ........................... 7-8
7.4.5 Step5: Import Centroid CAD for BGA parts ............................................... 7-8
7.4.6 Step6: Import Pin CAD, and merge Pin library Data .................................. 7-8
7.4.7 Step7: Walk Thru and Create 3D Sites for the BGA Parts .......................... 7-8
7.4.8 Step8: Add Laser Height References ........................................................... 7-8
7.4.9 Step9: Capture Inspection Path Image Set ................................................... 7-8
7.4.10 Step10: Adjust Offset for the 3D Sites .................................................... 7-8
7.4.11 Step11: Define 3D Inspection and Fine Tune the Recipe Offline ........... 7-8
7.4.12 Step12: Fine Tune the Recipe .................................................................. 7-8
7.5 Pin CAD ............................................................................................................ 7-9
8 - Train Part without CAD data .................................................................................. 8-1
8.1 Edit Part Parameters .......................................................................................... 8-3
8.2 Update Local Parts Libraries ............................................................................ 8-4
8.3 Auto Repeat Mode and Quick Marking Check ................................................. 8-4
8.4 Add Part Array .................................................................................................. 8-5
9 - SMEMA Conveyor Setup ....................................................................................... 9-1
9.1 Advance Setup .................................................................................................. 9-2
10 - General Inspection Methodology .......................................................................... 10-1
10.1 Preprocessing .................................................................................................. 10-1
10.2 Mark Inspection .............................................................................................. 10-2
10.2.1 Edit Mark Parameters ............................................................................ 10-4
10.2.2 Edit Alternate ......................................................................................... 10-5
10.2.3 Bar Code Parameters.............................................................................. 10-6
10.2.4 Edge Locator Parameters ....................................................................... 10-9
10.3 Lead Bank Inspection ................................................................................... 10-10
10.3.1 Edit Lead Bank Parameters .................................................................. 10-11
10.3.2 Lead Blob Analysis Parameter............................................................. 10-12
10.3.3 Lead Bank Alignment .......................................................................... 10-14
10.3.4 Break Lead Bank into Sectors .............................................................. 10-14
10.3.5 Update Lead ......................................................................................... 10-15
10.3.6 Bond Wire Params.. ............................................................................. 10-15
10.4 Solder Inspection .......................................................................................... 10-17
10.4.1 Edit Solder Parameters ......................................................................... 10-23
10.4.2 Histogram Parameters .......................................................................... 10-24
10.4.3 Pattern Matching Parameters ............................................................... 10-25
10.4.4 X-Ray Solder Parameters ..................................................................... 10-25
10.4.5 Solder Blob Analysis Parameters......................................................... 10-26
10.4.6 Percent Void Parameters ...................................................................... 10-28
10.4.7 Solder Alignment ................................................................................. 10-32