CP-6-series Mechanical Reference.pdf - 第315页

1.3 Installation Procedure The installation positions for the vibration reducing units are shown below. 1. Place adhesive pads at the top and bottom faces of each unit. 2. Install each unit at its prescribed position. No…

Piping Joint List (Parts provided by manufacturer)

1.2 Purpose & Operating Principle of Unit

Purpose

The purpose of the vibration reduction unit is to minimize machine vibration from being

transmitted to the floor. The spring and air cylinder format used by this unit offers a

significant reduction in floor vibration as compared to previous systems.

Operating Principle

Main vibration reduction unit

Each of the main units are equipped with 4 internal springs used to support the

machine’s right and left ends. Internal air cylinders extend and rub against plates to

dampen machine vibration.

Spring Unit (W2Q-434S)

Spring units utilize the spring force to support the machine.

Pneumatic Spring

The pneumatic spring uses a leveling valve to maintain a constant machine height.

Spring

Air cylinder

Plate

Extension

CP6M11002

Location Part Name Model Qty Manufacturer

Damper inlet Elbow union KQL06-00 1x2

Pneumatic spring Elbowunion KQL06-01S 1

Damper inlet T-union KQT06-00 1x2

Damper T-union KQY06-01S 1x2 SMC

Damper inlet Long elbow KQW06-99 4x2

Damper inlet, manifold Half union KQH06-01S 6x2

Piping Soft nylon (ø4) TS0604B-20 3 m

Piping Soft nylon (ø6) TS0425B-20 3 m

Part 10 Chapter 1 Vibration Reduction Unit

Edition 1.0 10-1-2 CP-6-series Mechanical Reference

1.3 Installation Procedure

The installation positions for the vibration reducing units are shown below.

1. Place adhesive pads at the top and bottom faces of each unit.

2. Install each unit at its prescribed position.

Note: Never inflate the pneumatic spring prior to installation under the machine. Inflating

the unit prior to installation can cause it to burst.

Adhesive Pads

The adhesive pads are used to prevent positional shifts between the vibration reduction

units, the floor and the machine. Although standard adhesive pads are 4 mm thick, pads

with a 2 mm thickness are also available for height adjustment purposes. When

necessary, use a combination of both styles of pads.

Adhesive Pad List

Location Size (units: m/m) Qty Remarks

Main vibration reduction unit

(bottom)

200 x 450 x t4 4

(200x 450 x t2) 4 Sizes shown in parentheses are

Main vibration reduction unit (top) 130x 450 x t4 4 height adjusting pads

(130 x 450 x t2) 4

Spring unit (W2Q-434S) GERB x t4 3

(top & bottom) (GERB x t2) 3

Pneumatic spring (top & bottom) 380x 380 x t4 2

(380 x 380 x t2) 1

417.5750745

2930

3180 355215

125

(125) (125)

125

3750

770790277.5

1055

CP6M11003

Machine top

Part 10 Chapter 1 Vibration Reduction Unit

Edition 1.0 10-1-3 CP-6-series Mechanical Reference

Leveling (Left-Right)

Left-right tilt is controlled by the main vibration reduction unit.

Although the machine’s left-right height is normally adjusted using adhesive pads,

special adjusting plates are required when the adjustment amount exceeds 5 mm.

These adjusting plates are available in 5, 10, 15 and 20 mm thicknesses.

Leveling (Front-Back)

Front-back tilt is automatically adjusted by the pneumatic spring. A leveling valve is

activated to maintain the setting height when the back of the machine drops below the

preset height.

Adjusting Plate List

Dwg. No. Part Name Qty Thickness

9851DWAB1000 Plate 2 5 mmthick

9851DWAB1010 Plate 2 10mmthick

9851DWAB1020 Plate 2 15mmthick

9851DWAB1030 Plate 2 20mmthick

CP-642

Adhesive pad

Vibration proofing unit

Adjusting plate

CP6M11004

Part 10 Chapter 1 Vibration Reduction Unit

Edition 1.0 10-1-4 CP-6-series Mechanical Reference