CP-6-series Mechanical Reference.pdf - 第8页

Contents – List of Current Pages Safety Guidelines ......................................................(Edition 1.5) 1. About Symbols ....................................................................................…

Terminology Notice

“Production Program” In this manual the term “production program” is

used to refer to the operating instructions used by the

machine in the production of a board.

In FujiCam, this data is referred to as the “recipe”.

Despite the differences in name, the terms carry the

same meaning, and references to “production

program” may therefore be thought of as “recipe” by

FujiCam users.

“Board”, “Block” In this manual the term “board” is used to refer to

the printed circuit on which parts are placed, and the

term “block” is used for multiple identical circuits

that may exist within a board and which are split into

individual units when production is complete.

In FujiCam, these terms are referred to as “panel”

and “board” respectively.

Despite the differences in name, the terms used in

this manual carry the same meaning as the

corresponding FujiCam terminology and can

therefore be freely interchanged by FujiCam users.

About This Manual

Edition 1.6 iv CP-6-series Mechanical Reference

Contents –

List of Current Pages

Safety Guidelines......................................................(Edition 1.5)

1. About Symbols.......................................................................................1

2. Safety Rules for All Machine Types.......................................................2

3. Safety Rules for Individual Machine Types............................................8

CP-6-series Machines..................................................................................................8

4. Safety Labels.......................................................................................10

5. The EMERGENCY STOP Button........................................................15

6. Before Operation .................................................................................17

7. Do not Leave Tools in or on the Machine ............................................17

Part 1 Introduction

1. Machine Components ..........................................(Edition 1.1) ......1-1-1

1.1 Front View of the Machine..............................................................................1-1-1

1.2 Rear View of the Machine...............................................................................1-1-2

1.3 Parts Related to the Drive Unit.......................................................................1-1-4

2. Functions of Each Component .............................(Edition 1.1) ......1-2-1

2.1 Parts Mounting System ..................................................................................1-2-2

2.1.1 Cam Box.......................................................................................1-2-2

2.1.2 The Index Units ............................................................................1-2-4

2.1.3 XY-Table (Main Conveyor)...........................................................1-2-5

2.1.4 The Placing Head.........................................................................1-2-9

2.1.5 The Twenty Stations...................................................................1-2-10

2.2 Parts Supply System ....................................................................................1-2-12

2.2.1 Feeders ......................................................................................1-2-12

2.2.2 Device Tables (except for CP-652CE) .......................................1-2-12

2.2.3 Tape Cutter ................................................................................1-2-13

2.2.4 Pallet Feeder (Only for the CP-652C) ........................................1-2-13

2.3 Vision System...............................................................................................1-2-14

2.3.1 Parts Cameras ...........................................................................1-2-14

2.3.2 Fiducial Mark Reading................................................................1-2-14

2.4 Board Conveyance.......................................................................................1-2-15

2.5 Electrical Control System..............................................................................1-2-17

2.5.1 Operation Panels........................................................................1-2-17

2.5.2 Servo Boxes...............................................................................1-2-18

2.6 The VME Rack..............................................................................................1-2-19

2.7 Pneumatic Control System...........................................................................1-2-21

3. Sensor Positions...................................................(Edition 1.0) ......1-3-1

3.1 Stations...........................................................................................................1-3-1

3.2 Axes................................................................................................................1-3-7

3.3 Loading System............................................................................................1-3-11

Contents – List of Current Pages

Edition 1.6 v CP-6-series Mechanical Reference

Part 2 Preparation for Production

1. Changing the Conveyor Width .............................(Edition 1.3) ......2-1-1

2. Feeder Setting ......................................................(Edition 1.0) ......2-2-1

3. Setting the Back-up Pins ......................................(Edition 1.0) ......2-3-1

4. Board Positioning Pins..........................................(Edition 1.0) ......2-4-1

4.1 Setting the Board Positioning Pins .................................................................2-4-1

4.2 Reference Pin Changeover (When Changing Pin Diameter) .........................2-4-2

4.3 Settings for Fiducial Mark Reference..............................................................2-4-4

5. Table Height Adjustment.......................................(Edition 1.0) ......2-5-1

Part 3 Routine Maintenance

1. Cleaning ...............................................................(Edition 1.6) ......3-1-1

1.1 Cleaning the Nozzles .....................................................................................3-1-1

1.2 Cleaning the Fluorescent Disk........................................................................3-1-1

1.3 Cleaning the Parts Reject Box .......................................................................3-1-2

1.4 Cleaning the Waste Tape Box .......................................................................3-1-3

1.5 Cleaning the Tape Suction Path.....................................................................3-1-4

1.6 Cleaning the Camera Cover Glass ................................................................3-1-5

1.7 Cleaning the Tapered Clutches at Nozzle Rotation Axes ..............................3-1-6

1.8 Control Box Air Filter Cleaning .......................................................................3-1-7

1.9 Cleaning the Filter Regulator..........................................................................3-1-8

1.10 Chenging the Nozzle Filter .........................................................................3-1-10

2. Lubrication ............................................................(Edition 1.2) ......3-2-1

2.1 Lubricating the XY-Table................................................................................3-2-4

2.2 Lubricating the Device Tables ........................................................................3-2-7

2.3 Lubricating the Conveyor ...............................................................................3-2-8

2.4 Lubricating the Cam Turret ............................................................................3-2-9

2.5 Lubricating the Tape Feed Lever .................................................................3-2-10

2.6 Lubricating the Cam Box .............................................................................3-2-11

2.7 Lubricating the Tape Cutter .........................................................................3-2-12

2.8 Lubricating the Feeders................................................................................3-2-13

2.9 Lubricating Each Rod End............................................................................3-2-14

2.10 Lubricating the D-Axis Carrier <CP-652CE Only>......................................3-2-15

2.11 Lubricating the Setup Station <CP-652CE Only>.......................................3-2-16

2.12 Lubricating the Elevator <CP-652CE Only>...............................................3-2-17

2.13 Lubricating the Return Conveyor <CP-652CE Only>.................................3-2-18

2.14 Lubricating the Pallet Pusher <CP-652CE Only>.......................................3-2-19

2.15 Lubricating the Cross Roller Bearing <CP-65/65E Only>...........................3-2-20

2.16 Lubricating the Rear Cover <CP-642/643E Series with Rear Cover>........3-2-22

2.17 Lubricating the Carrier System Conveyor <CP643E/643ME Only> ...........3-2-23

2.18 Lubricating the Carrier <CP643E/643ME Only>.........................................3-2-24

2.19 Lubricating the Index Unit...........................................................................3-2-25

2.20 Lubrication Checklist...................................................................................3-2-27

2.21 Lubrication with AFC grease, Multemp LRL3, SRL ...................................3-2-30

Contents – List of Current Pages

Edition 1.6 vi CP-6-series Mechanical Reference