CP-6-series Mechanical Reference.pdf - 第4页

About This Manual This manual contains important machine maintenance information for the user. The manual content is intended for specialized technicians who are familiar with the systems used in this machine. Please rea…

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any of the following:
• The use of third party parts.
• The use of non-genuine Fuji parts.
• Incorrect settings made by the customer.
• Improper use of Fuji equipment.
Notice
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please contact Fuji in the unlikely event that errors or omissions are detected.
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About This Manual
This manual contains important machine maintenance information for the user.
The manual content is intended for specialized technicians who are familiar with the
systems used in this machine.
Please read this manual carefully in order to ensure safe and efficient machine
maintenance.
This manual has been written for all CP-6-series machine types which are listed on the
front cover. Unless otherwise stated, all explanations apply equally to all machines.
Note that all of CP-6-series machine types are distinguished based on differences in the
PCB size that can be handled by the machine. There are two versions; a 4000 type and
5000 type that are derived based on the relevant PCB size.
CP-65E and CP-652CE are 5000 type machines and the others are 4000 type machines.
Keep this manual close to hand when operating the machine.
Manual Structure
This manual consists of the following twelve parts.
Safety Guidelines
Part 1 Introduction
Part 2 Preparation for Production
Part 3 Routine Maintenance
Part 4 Setup
Part 5 Adjustments
Part 6 I/O
Part 7 Proper Data Measurements
Part 8 Pallet Feeder
Part 9 Carrier Type Loading System
Part 10 Supplementary Information
Appendix Electronic Temperature Controller
About This Manual
Edition 1.6 i CP-6-series Mechanical Reference
About This Manual
Edition 1.6 ii CP-6-series Mechanical Reference
Page Layout
Each page indicates the part number, chapter number and title, section title , manual
name, page number, and the edition number of the manual.
Part number
The part number to which each chapter belongs is shown on the header on each page.
Chapter number and title
The title of each chapter is shown in the header on each page. Each part may contain one
or more chapters.
Section title
Each chapter may be divided into several sections. The section number is composed of
the number of the chapter to which the section belongs, followed by a sequential number
for each section.
1. Cleaning
1.1 Cleaning the Nozzles
Point
Because the nozzles operate by vacuum pressure, sometimes foreign materials are drawn
in. Nozzle blockage occurs when particles of dust, glue, and solder paste are drawn in
and solidify. If this blockage is not corrected, pick-up errors will occur and placing
performance will drop.
Procedure
If a certain nozzle consistently causes pick-up errors, clean it out by inserting and turning
a drill bit as shown in the illustration below.
1.2 Cleaning the Fluorescent Disk (Every Month)
Point
If dust or other fine particles build up on the fluorescent disk, the percentage of UV light
reflection from the station 6 UV lamp will be reduced. If this reflected light is
insufficient, a proper image can not be captured during vision processing. Vision
processing errors thus occur and placing performance drops.
Procedure
If a certain nozzle consistently causes pickup errors, clean its fluorescent disk with a soft
brush (the type of brush used for cleaning a camera lens is best).
Note : Do not rub the fluorescent disk with a rag. Rubbing the fluorescent disk makes grime
adhere to the disk, which causes vision processing problems. If grime cannot be removed,
replace the fluorescent disk.
Nozzle
JIG No. AWPJ8100
CP6M3001Ea
Part 3 Chapter 1 Cleaning
Edition 1.1 3-1-1 CP-6-series Mechanical Reference