CP-6-series Mechanical Reference.pdf - 第9页

Part 2 Preparation for Production 1. Changing the Conveyor Width .............................(Edition 1.3) ......2-1-1 2. Feeder Setting ......................................................(Edition 1.0) ......2-2-1 3.…

Contents –

List of Current Pages

Safety Guidelines......................................................(Edition 1.5)

1. About Symbols.......................................................................................1

2. Safety Rules for All Machine Types.......................................................2

3. Safety Rules for Individual Machine Types............................................8

CP-6-series Machines..................................................................................................8

4. Safety Labels.......................................................................................10

5. The EMERGENCY STOP Button........................................................15

6. Before Operation .................................................................................17

7. Do not Leave Tools in or on the Machine ............................................17

Part 1 Introduction

1. Machine Components ..........................................(Edition 1.1) ......1-1-1

1.1 Front View of the Machine..............................................................................1-1-1

1.2 Rear View of the Machine...............................................................................1-1-2

1.3 Parts Related to the Drive Unit.......................................................................1-1-4

2. Functions of Each Component .............................(Edition 1.1) ......1-2-1

2.1 Parts Mounting System ..................................................................................1-2-2

2.1.1 Cam Box.......................................................................................1-2-2

2.1.2 The Index Units ............................................................................1-2-4

2.1.3 XY-Table (Main Conveyor)...........................................................1-2-5

2.1.4 The Placing Head.........................................................................1-2-9

2.1.5 The Twenty Stations...................................................................1-2-10

2.2 Parts Supply System ....................................................................................1-2-12

2.2.1 Feeders ......................................................................................1-2-12

2.2.2 Device Tables (except for CP-652CE) .......................................1-2-12

2.2.3 Tape Cutter ................................................................................1-2-13

2.2.4 Pallet Feeder (Only for the CP-652C) ........................................1-2-13

2.3 Vision System...............................................................................................1-2-14

2.3.1 Parts Cameras ...........................................................................1-2-14

2.3.2 Fiducial Mark Reading................................................................1-2-14

2.4 Board Conveyance.......................................................................................1-2-15

2.5 Electrical Control System..............................................................................1-2-17

2.5.1 Operation Panels........................................................................1-2-17

2.5.2 Servo Boxes...............................................................................1-2-18

2.6 The VME Rack..............................................................................................1-2-19

2.7 Pneumatic Control System...........................................................................1-2-21

3. Sensor Positions...................................................(Edition 1.0) ......1-3-1

3.1 Stations...........................................................................................................1-3-1

3.2 Axes................................................................................................................1-3-7

3.3 Loading System............................................................................................1-3-11

Contents – List of Current Pages

Edition 1.6 v CP-6-series Mechanical Reference

Part 2 Preparation for Production

1. Changing the Conveyor Width .............................(Edition 1.3) ......2-1-1

2. Feeder Setting ......................................................(Edition 1.0) ......2-2-1

3. Setting the Back-up Pins ......................................(Edition 1.0) ......2-3-1

4. Board Positioning Pins..........................................(Edition 1.0) ......2-4-1

4.1 Setting the Board Positioning Pins .................................................................2-4-1

4.2 Reference Pin Changeover (When Changing Pin Diameter) .........................2-4-2

4.3 Settings for Fiducial Mark Reference..............................................................2-4-4

5. Table Height Adjustment.......................................(Edition 1.0) ......2-5-1

Part 3 Routine Maintenance

1. Cleaning ...............................................................(Edition 1.6) ......3-1-1

1.1 Cleaning the Nozzles .....................................................................................3-1-1

1.2 Cleaning the Fluorescent Disk........................................................................3-1-1

1.3 Cleaning the Parts Reject Box .......................................................................3-1-2

1.4 Cleaning the Waste Tape Box .......................................................................3-1-3

1.5 Cleaning the Tape Suction Path.....................................................................3-1-4

1.6 Cleaning the Camera Cover Glass ................................................................3-1-5

1.7 Cleaning the Tapered Clutches at Nozzle Rotation Axes ..............................3-1-6

1.8 Control Box Air Filter Cleaning .......................................................................3-1-7

1.9 Cleaning the Filter Regulator..........................................................................3-1-8

1.10 Chenging the Nozzle Filter .........................................................................3-1-10

2. Lubrication ............................................................(Edition 1.2) ......3-2-1

2.1 Lubricating the XY-Table................................................................................3-2-4

2.2 Lubricating the Device Tables ........................................................................3-2-7

2.3 Lubricating the Conveyor ...............................................................................3-2-8

2.4 Lubricating the Cam Turret ............................................................................3-2-9

2.5 Lubricating the Tape Feed Lever .................................................................3-2-10

2.6 Lubricating the Cam Box .............................................................................3-2-11

2.7 Lubricating the Tape Cutter .........................................................................3-2-12

2.8 Lubricating the Feeders................................................................................3-2-13

2.9 Lubricating Each Rod End............................................................................3-2-14

2.10 Lubricating the D-Axis Carrier <CP-652CE Only>......................................3-2-15

2.11 Lubricating the Setup Station <CP-652CE Only>.......................................3-2-16

2.12 Lubricating the Elevator <CP-652CE Only>...............................................3-2-17

2.13 Lubricating the Return Conveyor <CP-652CE Only>.................................3-2-18

2.14 Lubricating the Pallet Pusher <CP-652CE Only>.......................................3-2-19

2.15 Lubricating the Cross Roller Bearing <CP-65/65E Only>...........................3-2-20

2.16 Lubricating the Rear Cover <CP-642/643E Series with Rear Cover>........3-2-22

2.17 Lubricating the Carrier System Conveyor <CP643E/643ME Only> ...........3-2-23

2.18 Lubricating the Carrier <CP643E/643ME Only>.........................................3-2-24

2.19 Lubricating the Index Unit...........................................................................3-2-25

2.20 Lubrication Checklist...................................................................................3-2-27

2.21 Lubrication with AFC grease, Multemp LRL3, SRL ...................................3-2-30

Contents – List of Current Pages

Edition 1.6 vi CP-6-series Mechanical Reference

3. Replacing Consumable Parts................................(Edition 1.6) ......3-3-1

3.1 Nozzle Replacement ......................................................................................3-3-1

3.2 Nozzle Reflective Disk Replacement..............................................................3-3-3

3.3 Vision Processing UV Lamp Replacement.....................................................3-3-5

3.4 Replacing the Waste Tape Cutter ..................................................................3-3-6

3.5 Conveyor Belt Replacement...........................................................................3-2-7

3.6 Replacing Vacuum Pump Parts......................................................................3-3-8

3.7 Replacing of the Packing in the Cam Stopper Air Cylinder (WPA5142).......3-3-10

3.8 Replacing the Vision Processing Halogen Lamp..........................................3-3-13

3.9 Replacing the Mark Camera Lamp...............................................................3-3-14

Part 4 Setup

1. Installation.............................................................(Edition 1.0) ......4-1-1

2. Leveling.................................................................(Edition 1.5) ......4-2-1

3. Air Supply..............................................................(Edition 1.1) ......4-3-1

4. Checking the Transformer Connections ...............(Edition 1.0) ......4-4-1

5. Electric Power Supply ..........................................(Edition 1.3) ......4-5-1

6. Connecting the Communication Cable..................(Edition 1.0) ......4-6-1

Part 5 Adjustments

1. Placing Heads ......................................................(Edition 1.0) ......5-1-1

1.1 Nozzle.............................................................................................................5-1-1

1.2 Nozzle Holder.................................................................................................5-1-2

2. Cam Box ..............................................................(Edition 1.6) ......5-2-1

2.1 Timing Belt Tension Adjustment (Cam Box)...................................................5-2-1

2.2 Cam Origin Dog Adjustment (Cam Box)........................................................5-2-3

2.3 Cam Lever Stopper Adjustment (Cam Box) ...................................................5-2-4

2.4 3rd/13th Station Air Cylinder Sensor Adjustment ...........................................5-2-6

3. Station Adjustments .............................................(Edition 1.0) ......5-3-1

3.1 Station 1...........................................................................................................5-3-1

3.1.1 Tape Feed Lever..........................................................................5-3-1

3.1.2 Tape -End Detection ....................................................................5-3-4

3.1.3 Waste Tape Cutter .......................................................................5-3-6

3.1.4 Nozzle Vertical Movement............................................................5-3-8

3.1.5 Adjusting the Nozzle UP Limit Sensor........................................5-3-13

3.1.6 Nozzle Vacuum Valve ON..........................................................5-3-16

3.1.7 Raised Feeder Detection............................................................5-3-18

3.1.8 Bottom Feeder Lift Sensor Adjustment ......................................5-3-20

Contents – List of Current Pages

Edition 1.6 vii CP-6-series Mechanical Reference