X7056_Operating manual_en.pdf - 第170页
Maintena nce Safety 170 Inspection system X7056 | Operating manual | Version 3.1 Rev.006| 2016-01-06 | 30.009.1930a Safety This chapter cont ains warnings of particular risks that may occur during maintenance of the insp…
Maintenance 169
Inspection system X7056 | Operating manual |
Version 3.1 Rev.006| 2016-01-06 | 30.009.1930a
Maintenance
Maintenance is an essential preventative measure to maintain
operating safety and prolong the system life span. The mainte-
nance should not be neglected in any way.
Please consider that noncompliance with the stated maintenance
requirements leads to premature wear and/or to failure of single
components and assemblies and as a result to the failure of the
complete system!
It contains the following sections:
Safety (Page 170)
Maintenance schedule (Page 171)
Lubricating the runner blocks - AOI (Page 177)
Lubricating the runner blocks - AXI (Page 181)
Lubricating the spindles and travel guides - AOI (Page 186)
Lubricating the spindles and travel guides - AXI (Page 188)
Lubricating the flat panel detector positioning unit (Page 190)
Lubricating the Z-axis (Page 196)
Lubricating the lift gate (Page 198)
Exchanging the AOI transport belts (Page 200)
Exchanging the AXI transport belts (Page 210)
Maintenance of the sealed X-ray tube (Page 220)
Exchanging filter mat on AOI system computer (Page 223)
Exchanging filter mat on AXI system computer (Page 225)
Maintaining the XM 3D camera technology (Page 227)
Maintenance
Safety
170
Inspection system X7056 | Operating manual |
Version 3.1 Rev.006| 2016-01-06 | 30.009.1930a
Safety
This chapter contains warnings of particular risks that may occur
during maintenance of the inspection system.
Follow these safety requirements:
Before any maintenance or repair work, always at least set the
inspection systems into STOP mode or better, switch off the
system completely; secure against restart and post warning
signs.
During the STOP mode, some system components still carry
current; these are indicated by warning signs.
Only qualified personnel are allowed to perform any kind of
work on the electrical equipment. When any work is done, all
applicable and local safety requirements must be observed.
Any work on live electrical components is forbidden.
If safety-relevant parts are changed (for example, mains
switch, transformers, light bulbs of warning lamps or fuses),
only replace them with original parts.
After each exchange of safety-relevant components, carry out a
safety inspection.
Do not use corrosive cleaning solutions in the interior of the
inspection system.
Even when the system is switched off, the high voltage power
line may still remain charged (capacitive load).
The UPS can still supply a voltage of 230 V; take appropriate
protective measures.
The X-ray output window of the sealed X-ray tube consists of
beryllium. After dismantling the tube a protective cover has to
be attached to this window in order to prevent contact with
beryllium. The tube may only be removed by trained specialists
or by Viscom AG service technicians.
Before the system is started after maintenance work or trouble-
shooting, make sure the AXI track is not under the open lift
gate. Closing the lift gate then can cause serious damage to the
system.
Maintenance
Maintenance schedule
171
Inspection system X7056 | Operating manual |
Version 3.1 Rev.006| 2016-01-06 | 30.009.1930a
Maintenance schedule
Maintenance is an essential preventative measure to maintain
operating safety and prolong the inspection system life span. It
should not be neglected in any way.
The maintenance schedule is divided into:
Maintenance by operating personnel (Page 171)
Maintenance by trained personnel (Page 171)
Maintenance by operating personnel
Maintenance by trained personnel
NOTICE
Any kind of calibration, including grayscale value calibration may
only be done by personnel who have attended Viscom calibration
training, see „Training“ (Page 15).
Weekly maintenance
Component Measures Time
required
System Check the electrical connec-
tions.
Approx.
5min.
System interior Perform these steps:
Check for component
remains and contamination.
Vacuum the system interior.
Approx.
10 min.
Weekly maintenance
Component Measures Time
required
System Check the X-ray grayscale
values and, if required, perform
a grayscale value calibration.
approx. 20
min.
Flat panel detector (FPD) Perform these steps:
Check for component
remains and contamination.
Clean with a clean, soft, lint-
free cloth to remove all dust;
remove any PCB component
debris.
Approx.
5min.