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Contents 5 Inspection system X7056 | Operating manual | Version 3.1 Rev.006: 2016-01-06 | 30.009.1930a Electrical installation .................... ............. ........... ........... .............. ........... . 78 El…
Contents4
Inspection system X7056 | Operating manual |
Version 3.1 Rev.006: 2016-01-06 | 30.009.1930a
System components .................................................................................. 37
UPS .................................................................................................... 37
Network transformer ............................................................................. 37
Transport system ................................................................................. 38
AOI section positioning unit.................................................................... 39
AXI section positioning unit ................................................................... 39
Lift gate .............................................................................................. 39
Image acquisition control ....................................................................... 40
XM camera head................................................................................... 41
XM 3D camera technology ..................................................................... 41
Flat panel detector (FPD) ....................................................................... 42
Sealed X-ray tube ................................................................................. 44
Energy supply and interfaces ...................................................................... 47
Power supply ....................................................................................... 47
System computer ................................................................................. 47
SMEMA and SV70 interface protocol ........................................................ 47
Interlock linkage................................................................................... 49
Safety Features......................................................................................... 51
STOP mode .......................................................................................... 51
EMERGENCY STOP ................................................................................ 51
X-ray system ....................................................................................... 52
Safety features..................................................................................... 53
Delivery .................................................................................................. 55
Safety ..................................................................................................... 56
Transport with industrial trucks ................................................................... 57
General specifications............................................................................ 57
Transport without transport case ............................................................ 58
Transport with transport case ................................................................. 58
Transport indicators ................................................................................... 59
Tiltindicator ......................................................................................... 59
Impact indicator ................................................................................... 59
Transportation safety devices ..................................................................... 60
Foot reinforcements .............................................................................. 60
Transport clamps .................................................................................. 60
Unpacking the inspection system ................................................................. 61
Checking the transport indicators ............................................................ 61
Opening the transport case .................................................................... 61
Removing the covering films .................................................................. 63
Removing the transport clamps .............................................................. 65
Installation ............................................................................................ 67
Safety ..................................................................................................... 68
Mechanical installation ............................................................................... 69
Setting the inspection system................................................................. 69
Setting conditions ................................................................................. 69
Setting the inspection system at its final usage site ................................... 70
Removing the transport locks from the AOI section ................................... 71
Removing the transport locks from the AXI section ................................... 73
Installing the signal lamp ....................................................................... 75
Level the housing to horizontal ............................................................... 76
Contents 5
Inspection system X7056 | Operating manual |
Version 3.1 Rev.006: 2016-01-06 | 30.009.1930a
Electrical installation ................................................................................. 78
Electrical specifications ......................................................................... 78
Providing a standard connection ............................................................. 78
Checking the safety conductor PE ........................................................... 80
Connecting FE (TE)............................................................................... 80
Check motor overload switch settings (Q1EA) .......................................... 81
Integrating the inspection system into the line .............................................. 82
Engineering Drawings ........................................................................... 82
Adjusting the height of the inspection system .......................................... 84
Leveling the inspection system to horizontal ............................................ 85
Adjusting the transport track width ......................................................... 86
Checking the transport track width ......................................................... 87
Communication with adjacent devices ..................................................... 87
Connecting SMEMA/SV70 ..................................................................... 88
Network connection .............................................................................. 89
First use .................................................................................................. 91
Switching on the inspection system ........................................................ 91
Checking the safety features.................................................................. 92
Checking the Interlock linkage .............................................................. 100
Checking the SMEMA protocol .............................................................. 101
Checking the SV70 protocol .................................................................. 103
Checking the PCB transport .................................................................. 104
Checking the calibration ....................................................................... 105
Checking the network connections ......................................................... 105
Checking the data transfer to the verification station................................ 106
Checking the data transfer to the SPC server .......................................... 106
Software ............................................................................................... 109
Viscom Vision Pilot ................................................................................... 110
Start display ....................................................................................... 110
Log on window.................................................................................... 110
System status information .................................................................... 111
Navigation.......................................................................................... 112
Automatic mode ...................................................................................... 114
User interface ..................................................................................... 114
Information bar .................................................................................. 115
Status bar .......................................................................................... 115
Operation bar ..................................................................................... 116
User interface ..................................................................................... 117
Defect statistics .................................................................................. 123
Feature statistic .................................................................................. 129
System status..................................................................................... 132
System info ........................................................................................ 134
Changing inspection plans ......................................................................... 141
Advanced menu ....................................................................................... 142
Start display ....................................................................................... 142
Programming operation........................................................................ 143
Maintenance/diagnosis ......................................................................... 144
Ending.................................................................................................... 145
End program ...................................................................................... 145
VVP information .................................................................................. 145
Contents6
Inspection system X7056 | Operating manual |
Version 3.1 Rev.006: 2016-01-06 | 30.009.1930a
Operation ............................................................................................. 147
Safety ................................................................................................... 148
Operating the safety features .................................................................... 149
STOP mode ........................................................................................ 149
EMERGENCY STOP .............................................................................. 150
Releasing the PCB Clamping ................................................................. 151
Protective barrier safety features .......................................................... 153
Switching on the inspection system ........................................................... 154
Switching on the system ...................................................................... 154
Registration ....................................................................................... 154
Operating the inspection system................................................................ 155
Starting the Viscom software................................................................ 155
Choosing an inspection program ........................................................... 156
Starting PCB inspection ....................................................................... 156
Interrupting PCB Inspection ................................................................. 157
Continuing Inspection Operation ........................................................... 157
Ending inspection operation with PCB outfeed ......................................... 157
End inspection operation...................................................................... 157
Closing the automatic operation window ................................................ 158
Ending the Viscom software ................................................................. 158
Switching off the inspection system ........................................................... 159
Shutting down the operating system ..................................................... 159
Switching off the inspection system....................................................... 160
Malfunctions ......................................................................................... 161
Safety ................................................................................................... 162
Troubleshooting ...................................................................................... 163
Description of the malfunctions table ..................................................... 163
Hardware .......................................................................................... 164
Software .......................................................................................... 164
PCB transport..................................................................................... 165
Customer Support ................................................................................... 167
Viscom Support .................................................................................. 167
Viscom Remote Support ...................................................................... 167
Maintenance ......................................................................................... 169
Safety ................................................................................................... 170
Maintenance schedule .............................................................................. 171
Maintenance by operating personnel ..................................................... 171
Maintenance by trained personnel ......................................................... 171
Lubricating the runner blocks - AOI............................................................ 177
Transport system AOI ......................................................................... 177
Lubricating the AOI runner blocks ........................................................ 178
Lubricating the runner blocks - AXI ............................................................ 181
Transport system AXI.......................................................................... 181
Lubricating the AXI runner blocks ........................................................ 182
Lubricating the spindles and travel guides - AOI .......................................... 186
Transport track AOI ............................................................................ 186
Lubricating spindles and guides ............................................................ 186
Lubricating the spindles and travel guides - AXI .......................................... 188
Transport track AXI............................................................................. 188
Lubricating spindles and guides ............................................................ 188