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Contents 4 Inspection system X7056 | Operating manual | Version 3.1 Rev.006: 2016-01-06 | 30.009.1930a System components ..... .............. ........... ........... ........... ............. ........... ...... 37 UPS ..…

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Contents 3
Inspection system X7056 | Operating manual |
Version 3.1 Rev.006: 2016-01-06 | 30.009.1930a
Contents
Advice for the Reader .............................................................................. 9
About this Operating Manual ...................................................................... 10
Structure of the Operating Manual .......................................................... 10
Inspection system documentation .......................................................... 11
Required Reading ................................................................................. 11
Target groups ...................................................................................... 11
Representation conventions........................................................................ 13
Emphases in text ................................................................................. 13
Symbols ............................................................................................. 14
Images ............................................................................................... 14
Training ................................................................................................... 15
Contact ................................................................................................... 16
Viscom Headquarters ............................................................................ 16
France ................................................................................................ 16
Americas............................................................................................. 16
Asian .................................................................................................. 17
Safety .................................................................................................... 19
Basic Safety Instructions............................................................................ 20
General safety ..................................................................................... 20
Responsibilities of the Operating Company .............................................. 21
Remaining Dangers ................................................................................... 22
Electrical hazards ................................................................................. 22
Mechanical Dangers .............................................................................. 22
Thermal hazards .................................................................................. 22
Hazardous Light Radiation ..................................................................... 23
Hazardous magnetism .......................................................................... 23
Chemical hazard .................................................................................. 23
Product description ................................................................................ 25
The inspection system ............................................................................... 26
Options ................................................................................................... 27
Verification station ............................................................................... 27
SPC server .......................................................................................... 27
Appropriate use ........................................................................................ 28
Designated use .................................................................................... 28
Inappropriate use ................................................................................ 28
General view ............................................................................................ 29
Front view ........................................................................................... 29
System components, front view ............................................................. 30
Rear view............................................................................................ 31
System components, top rear view ......................................................... 32
System components, bottom rear view ................................................... 32
Operation and display elements .................................................................. 34
Operation elements .............................................................................. 34
Display elements.................................................................................. 34
Contents4
Inspection system X7056 | Operating manual |
Version 3.1 Rev.006: 2016-01-06 | 30.009.1930a
System components .................................................................................. 37
UPS .................................................................................................... 37
Network transformer ............................................................................. 37
Transport system ................................................................................. 38
AOI section positioning unit.................................................................... 39
AXI section positioning unit ................................................................... 39
Lift gate .............................................................................................. 39
Image acquisition control ....................................................................... 40
XM camera head................................................................................... 41
XM 3D camera technology ..................................................................... 41
Flat panel detector (FPD) ....................................................................... 42
Sealed X-ray tube ................................................................................. 44
Energy supply and interfaces ...................................................................... 47
Power supply ....................................................................................... 47
System computer ................................................................................. 47
SMEMA and SV70 interface protocol ........................................................ 47
Interlock linkage................................................................................... 49
Safety Features......................................................................................... 51
STOP mode .......................................................................................... 51
EMERGENCY STOP ................................................................................ 51
X-ray system ....................................................................................... 52
Safety features..................................................................................... 53
Delivery .................................................................................................. 55
Safety ..................................................................................................... 56
Transport with industrial trucks ................................................................... 57
General specifications............................................................................ 57
Transport without transport case ............................................................ 58
Transport with transport case ................................................................. 58
Transport indicators ................................................................................... 59
Tiltindicator ......................................................................................... 59
Impact indicator ................................................................................... 59
Transportation safety devices ..................................................................... 60
Foot reinforcements .............................................................................. 60
Transport clamps .................................................................................. 60
Unpacking the inspection system ................................................................. 61
Checking the transport indicators ............................................................ 61
Opening the transport case .................................................................... 61
Removing the covering films .................................................................. 63
Removing the transport clamps .............................................................. 65
Installation ............................................................................................ 67
Safety ..................................................................................................... 68
Mechanical installation ............................................................................... 69
Setting the inspection system................................................................. 69
Setting conditions ................................................................................. 69
Setting the inspection system at its final usage site ................................... 70
Removing the transport locks from the AOI section ................................... 71
Removing the transport locks from the AXI section ................................... 73
Installing the signal lamp ....................................................................... 75
Level the housing to horizontal ............................................................... 76
Contents 5
Inspection system X7056 | Operating manual |
Version 3.1 Rev.006: 2016-01-06 | 30.009.1930a
Electrical installation ................................................................................. 78
Electrical specifications ......................................................................... 78
Providing a standard connection ............................................................. 78
Checking the safety conductor PE ........................................................... 80
Connecting FE (TE)............................................................................... 80
Check motor overload switch settings (Q1EA) .......................................... 81
Integrating the inspection system into the line .............................................. 82
Engineering Drawings ........................................................................... 82
Adjusting the height of the inspection system .......................................... 84
Leveling the inspection system to horizontal ............................................ 85
Adjusting the transport track width ......................................................... 86
Checking the transport track width ......................................................... 87
Communication with adjacent devices ..................................................... 87
Connecting SMEMA/SV70 ..................................................................... 88
Network connection .............................................................................. 89
First use .................................................................................................. 91
Switching on the inspection system ........................................................ 91
Checking the safety features.................................................................. 92
Checking the Interlock linkage .............................................................. 100
Checking the SMEMA protocol .............................................................. 101
Checking the SV70 protocol .................................................................. 103
Checking the PCB transport .................................................................. 104
Checking the calibration ....................................................................... 105
Checking the network connections ......................................................... 105
Checking the data transfer to the verification station................................ 106
Checking the data transfer to the SPC server .......................................... 106
Software ............................................................................................... 109
Viscom Vision Pilot ................................................................................... 110
Start display ....................................................................................... 110
Log on window.................................................................................... 110
System status information .................................................................... 111
Navigation.......................................................................................... 112
Automatic mode ...................................................................................... 114
User interface ..................................................................................... 114
Information bar .................................................................................. 115
Status bar .......................................................................................... 115
Operation bar ..................................................................................... 116
User interface ..................................................................................... 117
Defect statistics .................................................................................. 123
Feature statistic .................................................................................. 129
System status..................................................................................... 132
System info ........................................................................................ 134
Changing inspection plans ......................................................................... 141
Advanced menu ....................................................................................... 142
Start display ....................................................................................... 142
Programming operation........................................................................ 143
Maintenance/diagnosis ......................................................................... 144
Ending.................................................................................................... 145
End program ...................................................................................... 145
VVP information .................................................................................. 145