1OM-1075-002.pdf - 第6页

0308-005 5 AHB01EOPP Contents Page 2.3.6 Front Operation Panel ....................................................... 1-12 2.3.7 Rear Operation Panel ........................................................ 1-20 2.3.8 S…

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Contents
Page
Before Use .......................................................................................... 1
About the Instruction Manual ............................................................ 2
Contents .............................................................................................. 4
Checking Items.................................................................................... 7
1. Transfer and/or Resale of Machine ............................................ 7
2. Request on Machine Disposal .................................................... 7
3. Modification (Change of Specifications) ................................... 8
4. Training ......................................................................................... 8
5. About Software Applications ....................................................... 8
Safety Precautions .............................................................................. 9
1. About Safety Precaution Labels ................................................. 9
2. Safety Requirements ................................................................... 10
2.1 Basic Precautions ................................................................... 10
2.2 Precautionary Items before Operation ................................. 12
2.3 Precautionary Items during Operation .................................. 14
2.4 Precautionary Measures before Maintenance Work ........... 17
2.5 Pre-Installation Checks........................................................... 18
3. About Warning Labels .................................................................. 22
3.1 Warning Label Positions ......................................................... 22
3.2 Warning Labels and Description ............................................ 25
4. Safety-Related Features .............................................................. 30
4.1 Safety Switches ....................................................................... 30
4.2 Module Protection Sensors ................................................... 35
Section 1 Scope
........................................................................1- A
1. What is Multi-Functional Mounter .............................................1- 1
2. Name and Function of Each Section .........................................1- 2
2.1 General View ............................................................................1- 2
2.1.1 Front Side of Machine ........................................................1- 2
2.1.2 Rear Side of Machine .........................................................1- 3
2.2 Safety Devices .........................................................................1- 4
2.2.1 [EMERGENCY STOP] Switches .......................................1- 4
2.2.2 Safety Doors ........................................................................1- 5
2.2.3 [READY] Buttons ................................................................1- 6
2.2.4 Feeder Base Pullout Prevention Bars .............................1- 8
2.3 Equipment for Operations ......................................................1- 9
2.3.1 Power Breaker ....................................................................1- 9
2.3.2 Light Tower .........................................................................1-10
2.3.3 Component Shortage Lamps .............................................1-11
2.3.4 Status Indicator ...................................................................1-11-1
2.3.5 [TRAY LOAD] Switch (Option) ...........................................1-11-2
0308-005 4 AHB01EOPP
0308-005 5 AHB01EOPP
Contents
Page
2.3.6 Front Operation Panel .......................................................1-12
2.3.7 Rear Operation Panel ........................................................1-20
2.3.8 Service Panel ......................................................................1-24
2.3.9 Ethernet LAN .......................................................................1-24-1
2.4 Main Units ................................................................................1-25
2.4.1 Location of Main Units .......................................................1-25
2.4.2 Feeder Bases ......................................................................1-26
2.4.3 L and R Conveyor Sections ...............................................1-27
2.4.4 P.C.B. Positioning Section .................................................1-28
2.4.5 X/Y Beam Section ...............................................................1-29
2.4.6 Placement Head Section....................................................1-30
2.4.7 Component Recognition Section......................................1-32
2.4.8 P.E.C. Recognition Section ................................................1-33
2.4.9 Nozzle Stocker Section .....................................................1-34
3. Surface Mounting Mechanism ...................................................1-36
3.1 P.C.B. Transfer and Positioning .............................................1-36
3.2 Component Picks and Placement ..........................................1-38
3.3 P.C.B. Transfer (to the output machine)................................1-39
Section 2 Basic Knowledge of Operation
..................2- A
1. Basic Operations .........................................................................2- 1
1.1 Selection of Front or Rear Operation Panel ........................2- 1
1.2 Touch Screen...........................................................................2- 2
1.2.1 Operation Windows ............................................................2- 2
1.2.2 Notes on Handling Touch Screens ...................................2- 3
2. Starting or Exiting from the Application ....................................2- 4
2.1 Getting Started ........................................................................2- 4
2.2 Structure of Operation Windows ...........................................2- 6
2.3 Exiting from Operation Window .............................................2- 8
Section 3 Scope of Automatic Operation
...................3- A
1. Normal Automatic Operation ......................................................3- 1
1.1 Inspections before Automatic Operation ..............................3- 2
1.1.1 Confirmation of Power Supply and Air Pressure ............3- 2
1.1.2 Confirmation of Safety Doors
and Feeder Base Pullout Prevention Bars ..........3- 4
1.2 Preparation before Operation ...............................................3- 5
1.2.1 Power ON Operation ..........................................................3- 5
1.2.2 "AUTO OPN." Windows and
Zeroing of Each Device ..........................................3- 8
0308-005 6 AHB01EOPP
Contents
Page
1.2.3 Preparation for Components and P.C.B.’s .......................3-10
1.3 Start of Automatic Operation ..................................................3-12
1.4 Temporary Stop and Restart of
Automatic Operation ......................................3-15
1.4.1 Replenishment of Components ........................................3-15
1.4.2 Replenishment of P.C.B.’s .................................................3-17
1.4.3 [STOP] and [ON] (entitled "STOP") Buttons...................3-18
1.4.4 Stop Operation by Selection of
"Auto Stop Mode" ...........................................3-18-1
1.5 Interruption of Automatic Operation .....................................3-19
1.5.1 Interruption with [CANCEL] Button ..................................3-19
1.5.2 Interruption with [EMERGENCY STOP] Switch ..............3-20
1.6 End of Automatic Operation ...................................................3-21
1.6.1 Stop of Automatic Operation .............................................3-21
1.7 Shut-Down Operation .............................................................3-22
1.7.1 Procedure for Shut-Down Operation ...............................3-22
1.7.2 Locking the Power Breaker with the Padlock .................3-24
2. "PASS" Mode ...............................................................................3-25
2.1 Start of "PASS" Operation ......................................................3-25
2.2 Temporary Stop of Pass Operation .......................................3-28
2.2.1 Temporary Stop (Pause) with [STOP] Button ..................3-28
2.3 Interruption of "PASS" Operation .......................................... 3-28
2.3.1 Interruption with [CANCEL] Button ..................................3-28
2.3.2 Interruption with [EMERGENCY STOP] Switch .............3-28
2.4 End of "PASS" Operation .......................................................3-29
2.4.1 Stop of "PASS" Operation .................................................3-29
2.4.2 Shut-Down Operation ........................................................3-29
Section 4 Remedy of Simple Trouble
...........................4- A
1. Power Operation Impossible......................................................4- 1
2. Nothing Displayed on Touch Screen ........................................4- 3
3. Remedial Procedures from "ERROR" Window ........................4- 4
3.1 [EMERGENCY STOP] Switch Pressed .................................4- 4
3.1.1 During Automatic Operation ..............................................4- 4
3.1.2 During Pass Operation ......................................................4- 6-1
3.2 Continuous Operation Disabled during
Component Placement ......................... 4- 7