FlexTRAK 2MB Material Handler Addendum Rev 05.pdf - 第5页

© 2023 Nordson Corporation iii T ab le of C on te n ts 1 Introduction ...... ................... ............. ........................ .............. .................... .................. .................... 1-1 1.1 …

Manual Conventions

Bold Text

Plasma system labels, buttons and switches, and software menu selections and

commands appear in

this text style

[Bracketed Text] [Bracketed Text] indicates a single key or key combination to press on a

computer keyboard, such as [Enter] or [Alt + Tab].

Text > Text

Refers to a series of menu bar commands in the March HMI software.

DANGER!

Personnel Safety Danger.

This symbol appears in a shaded text block to warn

you about actions that will cause serious injury or death to personnel.

WARNING!

Personnel Safety Warning

. This symbol appears in a shaded text block to warn

you about actions that could cause personal injury or death.

CAUTION!

Property Damage Caution

. This symbol appears in a shaded text block to warn

you about actions that could cause serious damage to the machinery, software,

parts being processed, and facilities.

NOTE This symbol appears next to helpful information relating to text that precedes it, or

information you must know before proceeding.

TIP This symbol appears next to a timesaving or technique tip.

Table of Contents

Introduction ...................................................................................................................................... 1-1

1.1

Overview ............................................................................................................................... 1-1

1.2

General Description ............................................................................................................... 1-1

1.3

Typical System Applications ................................................................................................. 1-1

1.4

Major System Components ................................................................................................... 1-2

Safety ................................................................................................................................................. 2-1

2.1

Overview ............................................................................................................................... 2-1

2.2

Facility Requirements ............................................................................................................ 2-1

2.3

System Use ........................................................................................................................... 2-1

2.3.1

Intended Use ............................................................................................................ 2-1

2.3.2

Misuse ...................................................................................................................... 2-2

2.4

Basic Safety Precautions and Practices ............................................................................... 2-2

2.4.1

Safety of Personnel .................................................................................................. 2-2

2.4.2

Material Safety ......................................................................................................... 2-3

2.4.3

Preventing System and workpiece Damage ............................................................ 2-3

2.5

Decommissioning .................................................................................................................. 2-4

2.6

Disposal ................................................................................................................................. 2-4

2.7

Lifting and Transport Precautions ......................................................................................... 2-4

2.7.1

Considerations ......................................................................................................... 2-4

2.7.2

Precautions .............................................................................................................. 2-5

2.8

Safety Warning Labels .......................................................................................................... 2-5

2.9

Basic Safety Precautions .................................................................................................... 2-11

2.9.1

Electrical Hazards .................................................................................................. 2-11

2.9.2

22B22BMechanical Hazards ............................................................................................... 2-11

2.9.3

23B23BThermal Hazards .................................................................................................... 2-11

2.9.4

24B24BEnvironmental Hazards .......................................................................................... 2-11

2.10

Safety Features ................................................................................................................... 2-13

2.10.1

Emergency Machine Off Button ............................................................................. 2-13

2.10.2

26B26BEmergency Stop Button ......................................................................................... 2-13

2.10.3

27B27BSafety Interlocks ..................................................................................................... 2-14

2.10.4

Seismic Safety ........................................................................................................ 2-15

2.10.5

Seismic Requirements ........................................................................................... 2-16

2.11

Service Shutdown ............................................................................................................... 2-18

2.11.1

System Lockout ...................................................................................................... 2-18

2.11.2

31B31BRestoring the System to Service ............................................................................ 2-18

Installation ........................................................................................................................................ 3-1

3.1

Overview ............................................................................................................................... 3-1

3.2

Safety First ............................................................................................................................ 3-1

3.3

Facility Requirements ............................................................................................................ 3-2

3.4

Unpacking and Storing the System ....................................................................................... 3-3

3.4.1

Unpacking the System ............................................................................................. 3-3

FlexTRAK Series 2MB Material Handler Addendum Table of Contents

3.4.2

33B33BStoring the System ................................................................................................... 3-4

3.5

Placing the System ................................................................................................................ 3-5

3.6

Connecting to the Facility ...................................................................................................... 3-7

3.7

Initial Start-up Procedure ...................................................................................................... 3-9

System Components ........................................................................................................................ 4-1

4.1

Overview ............................................................................................................................... 4-1

4.2

FlexTRAK-2MB System ........................................................................................................ 4-1

4.3

Material Handler (MH) ........................................................................................................... 4-8

4.3.1

Dual Lane Conveyor ................................................................................................ 4-9

4.3.2

Shuttler Assembly .................................................................................................. 4-15

Tour of HMI Software for the Material Handler .............................................................................. 5-1

5.1

Overview ............................................................................................................................... 5-1

5.2

Safety First ............................................................................................................................ 5-1

5.3

User Interface ........................................................................................................................ 5-2

5.3.1

Controls and Indicators ............................................................................................ 5-3

5.3.2

Log In Screen ........................................................................................................... 5-4

5.3.3

Alarms ...................................................................................................................... 5-5

5.4

Material Handler Overview Screen ....................................................................................... 5-6

5.5

Maintenance Master Screen ................................................................................................. 5-9

5.5.1

Axis Status Screen ................................................................................................. 5-10

5.5.2

Digital Input Status Screen ..................................................................................... 5-20

5.5.3

Digital Output Status Screen .................................................................................. 5-26

5.5.4

Conveyor Status Screen ........................................................................................ 5-31

5.5.5

Parameters Screen ................................................................................................ 5-33

5.5.6

Variable Snapshot Screen ..................................................................................... 5-37

Operations ........................................................................................................................................ 6-1

6.1

Overview ............................................................................................................................... 6-1

6.2

Safety First ............................................................................................................................ 6-1

6.3

Stopping The Material Handler ............................................................................................. 6-2

6.3.1

E-STOP .................................................................................................................... 6-2

6.3.2

Emergency Off ......................................................................................................... 6-2

6.4

System Start-up ..................................................................................................................... 6-3

6.5

Material Handler Homing Routine ......................................................................................... 6-6

6.6

Automatic (Auto) Mode.......................................................................................................... 6-6

6.6.1

Operating in Auto Mode ........................................................................................... 6-7

6.6.2

Stopping In Auto Mode ............................................................................................. 6-8

6.7

Manual Mode ....................................................................................................................... 6-11

6.7.1

Operating in Manual Mode ..................................................................................... 6-11

6.7.2

Manually Controlling the Shuttler System .............................................................. 6-13

6.7.3

Using the Process Cycle Mode (PCM) Control ...................................................... 6-14

6.7.4

Manipulating the Lane 2 Conveyor ........................................................................ 6-16

6.7.5

Manually Set Conveyor Parameters ...................................................................... 6-17

6.7.6

Manipulating the Lane 1 Conveyor ........................................................................ 6-19

6.7.7

Manually Test Motor Control .................................................................................. 6-20

6.7.8

Manipulating Separator Parameters ...................................................................... 6-20