FlexTRAK 2MB Material Handler Addendum Rev 05.pdf - 第6页
FlexTRAK Series 2MB M aterial Handler Addendum Table of Contents iv © 2023 Nordson Cor poration 3.4.2 33B33B Storing the System ........................ .................... .................. .............. ............…
© 2023 Nordson Corporation iii
Table of Contents
1
Introduction ...................................................................................................................................... 1-1
1.1
Overview ............................................................................................................................... 1-1
1.2
General Description ............................................................................................................... 1-1
1.3
Typical System Applications ................................................................................................. 1-1
1.4
Major System Components ................................................................................................... 1-2
2
Safety ................................................................................................................................................. 2-1
2.1
Overview ............................................................................................................................... 2-1
2.2
Facility Requirements ............................................................................................................ 2-1
2.3
System Use ........................................................................................................................... 2-1
2.3.1
Intended Use ............................................................................................................ 2-1
2.3.2
Misuse ...................................................................................................................... 2-2
2.4
Basic Safety Precautions and Practices ............................................................................... 2-2
2.4.1
Safety of Personnel .................................................................................................. 2-2
2.4.2
Material Safety ......................................................................................................... 2-3
2.4.3
Preventing System and workpiece Damage ............................................................ 2-3
2.5
Decommissioning .................................................................................................................. 2-4
2.6
Disposal ................................................................................................................................. 2-4
2.7
Lifting and Transport Precautions ......................................................................................... 2-4
2.7.1
Considerations ......................................................................................................... 2-4
2.7.2
Precautions .............................................................................................................. 2-5
2.8
Safety Warning Labels .......................................................................................................... 2-5
2.9
Basic Safety Precautions .................................................................................................... 2-11
2.9.1
Electrical Hazards .................................................................................................. 2-11
2.9.2
22B22BMechanical Hazards ............................................................................................... 2-11
2.9.3
23B23BThermal Hazards .................................................................................................... 2-11
2.9.4
24B24BEnvironmental Hazards .......................................................................................... 2-11
2.10
Safety Features ................................................................................................................... 2-13
2.10.1
Emergency Machine Off Button ............................................................................. 2-13
2.10.2
26B26BEmergency Stop Button ......................................................................................... 2-13
2.10.3
27B27BSafety Interlocks ..................................................................................................... 2-14
2.10.4
Seismic Safety ........................................................................................................ 2-15
2.10.5
Seismic Requirements ........................................................................................... 2-16
2.11
Service Shutdown ............................................................................................................... 2-18
2.11.1
System Lockout ...................................................................................................... 2-18
2.11.2
31B31BRestoring the System to Service ............................................................................ 2-18
3
Installation ........................................................................................................................................ 3-1
3.1
Overview ............................................................................................................................... 3-1
3.2
Safety First ............................................................................................................................ 3-1
3.3
Facility Requirements ............................................................................................................ 3-2
3.4
Unpacking and Storing the System ....................................................................................... 3-3
3.4.1
Unpacking the System ............................................................................................. 3-3
FlexTRAK Series 2MB Material Handler Addendum Table of Contents
iv © 2023 Nordson Corporation
3.4.2
33B33BStoring the System ................................................................................................... 3-4
3.5
Placing the System ................................................................................................................ 3-5
3.6
Connecting to the Facility ...................................................................................................... 3-7
3.7
Initial Start-up Procedure ...................................................................................................... 3-9
4
System Components ........................................................................................................................ 4-1
4.1
Overview ............................................................................................................................... 4-1
4.2
FlexTRAK-2MB System ........................................................................................................ 4-1
4.3
Material Handler (MH) ........................................................................................................... 4-8
4.3.1
Dual Lane Conveyor ................................................................................................ 4-9
4.3.2
Shuttler Assembly .................................................................................................. 4-15
5
Tour of HMI Software for the Material Handler .............................................................................. 5-1
5.1
Overview ............................................................................................................................... 5-1
5.2
Safety First ............................................................................................................................ 5-1
5.3
User Interface ........................................................................................................................ 5-2
5.3.1
Controls and Indicators ............................................................................................ 5-3
5.3.2
Log In Screen ........................................................................................................... 5-4
5.3.3
Alarms ...................................................................................................................... 5-5
5.4
Material Handler Overview Screen ....................................................................................... 5-6
5.5
Maintenance Master Screen ................................................................................................. 5-9
5.5.1
Axis Status Screen ................................................................................................. 5-10
5.5.2
Digital Input Status Screen ..................................................................................... 5-20
5.5.3
Digital Output Status Screen .................................................................................. 5-26
5.5.4
Conveyor Status Screen ........................................................................................ 5-31
5.5.5
Parameters Screen ................................................................................................ 5-33
5.5.6
Variable Snapshot Screen ..................................................................................... 5-37
6
Operations ........................................................................................................................................ 6-1
6.1
Overview ............................................................................................................................... 6-1
6.2
Safety First ............................................................................................................................ 6-1
6.3
Stopping The Material Handler ............................................................................................. 6-2
6.3.1
E-STOP .................................................................................................................... 6-2
6.3.2
Emergency Off ......................................................................................................... 6-2
6.4
System Start-up ..................................................................................................................... 6-3
6.5
Material Handler Homing Routine ......................................................................................... 6-6
6.6
Automatic (Auto) Mode.......................................................................................................... 6-6
6.6.1
Operating in Auto Mode ........................................................................................... 6-7
6.6.2
Stopping In Auto Mode ............................................................................................. 6-8
6.7
Manual Mode ....................................................................................................................... 6-11
6.7.1
Operating in Manual Mode ..................................................................................... 6-11
6.7.2
Manually Controlling the Shuttler System .............................................................. 6-13
6.7.3
Using the Process Cycle Mode (PCM) Control ...................................................... 6-14
6.7.4
Manipulating the Lane 2 Conveyor ........................................................................ 6-16
6.7.5
Manually Set Conveyor Parameters ...................................................................... 6-17
6.7.6
Manipulating the Lane 1 Conveyor ........................................................................ 6-19
6.7.7
Manually Test Motor Control .................................................................................. 6-20
6.7.8
Manipulating Separator Parameters ...................................................................... 6-20
FlexTRAK Series 2MB Material Handler Addendum Table of Contents
© 2023 Nordson Corporation v
6.8
Resetting the Number of Cycles ......................................................................................... 6-21
6.9
Reinitializing System Parameters ....................................................................................... 6-22
6.10
Resetting the User Boat Count ........................................................................................... 6-23
7
Teaching Axis Positions .................................................................................................................. 7-1
7.1
Teaching MH Axis Positions ................................................................................................. 7-1
7.2
Bypass Mode ......................................................................................................................... 7-4
7.2.1
Operating in Bypass Mode ....................................................................................... 7-5
8
Maintenance ...................................................................................................................................... 8-7
8.1
Overview ............................................................................................................................... 8-7
8.2
Safety First ............................................................................................................................ 8-7
8.3
Record Keeping ..................................................................................................................... 8-7
8.4
Recommended Shuttler Maintenance ................................................................................... 8-7
8.4.1
Removing the Gripper Assemblies ........................................................................... 8-9
8.4.2
Changing the Gripper Fingers and Detection Switches ......................................... 8-10
8.4.3
Tensioning the Conveyor Belts .............................................................................. 8-11
8.4.4
Replacing the Conveyor Belts ................................................................................ 8-12
9
Troubleshooting ............................................................................................................................... 9-1
9.1
Overview ............................................................................................................................... 9-1
9.2
Safety First ............................................................................................................................ 9-1
9.3
Record Keeping ..................................................................................................................... 9-1
9.4
Basic System Troubleshooting .............................................................................................. 9-2
9.5
Material Handling Alarms ...................................................................................................... 9-3
A -
Servicing Information ..................................................................................................................... A-1
A.1
Overview ............................................................................................................................... A-1
A.2
Servicing Information............................................................................................................. A-1
A.3
Returning the Plasma System ............................................................................................... A-1
B -
Parts Replacement .......................................................................................................................... B-1
B.1
Overview ............................................................................................................................... B-1
B.2
Record Keeping ..................................................................................................................... B-1
B.3
Parts Ordering Information .................................................................................................... B-2
B.3.1
Placing Your Order ................................................................................................... B-2
B.3.2
Shipping Instructions ................................................................................................ B-2
B.3.3
Parts Warranty ......................................................................................................... B-2
B.3.4
Credit and Exchanges .............................................................................................. B-2
B.4
Cleaning and Inspection ........................................................................................................ B-2
B.5
Unpacking and Inspecting Replacement Parts ..................................................................... B-3
B.6
Spare Parts List ..................................................................................................................... B-3
B.7
Illustrated Parts ..................................................................................................................... B-4
B.7.1
FlexTRAK-2MB Electrical System ............................................................................ B-5
B.7.2
2MB Shuttler System ............................................................................................... B-7
B.7.3
Upper Gripper Drive Assembly ................................................................................ B-8
B.7.4
Lower Gripper Drive Assembly ................................................................................ B-9