FlexTRAK 2MB Material Handler Addendum Rev 05.pdf - 第7页

FlexTRAK Series 2MB Material Handler Addendum Table of Contents © 2023 Nordson Corporation v 6.8 Resetting the Number of Cycles ...... .................. .................... .................. .................... .....…

FlexTRAK Series 2MB Material Handler Addendum Table of Contents

3.4.2

33B33BStoring the System ................................................................................................... 3-4

3.5

Placing the System ................................................................................................................ 3-5

3.6

Connecting to the Facility ...................................................................................................... 3-7

3.7

Initial Start-up Procedure ...................................................................................................... 3-9

System Components ........................................................................................................................ 4-1

4.1

Overview ............................................................................................................................... 4-1

4.2

FlexTRAK-2MB System ........................................................................................................ 4-1

4.3

Material Handler (MH) ........................................................................................................... 4-8

4.3.1

Dual Lane Conveyor ................................................................................................ 4-9

4.3.2

Shuttler Assembly .................................................................................................. 4-15

Tour of HMI Software for the Material Handler .............................................................................. 5-1

5.1

Overview ............................................................................................................................... 5-1

5.2

Safety First ............................................................................................................................ 5-1

5.3

User Interface ........................................................................................................................ 5-2

5.3.1

Controls and Indicators ............................................................................................ 5-3

5.3.2

Log In Screen ........................................................................................................... 5-4

5.3.3

Alarms ...................................................................................................................... 5-5

5.4

Material Handler Overview Screen ....................................................................................... 5-6

5.5

Maintenance Master Screen ................................................................................................. 5-9

5.5.1

Axis Status Screen ................................................................................................. 5-10

5.5.2

Digital Input Status Screen ..................................................................................... 5-20

5.5.3

Digital Output Status Screen .................................................................................. 5-26

5.5.4

Conveyor Status Screen ........................................................................................ 5-31

5.5.5

Parameters Screen ................................................................................................ 5-33

5.5.6

Variable Snapshot Screen ..................................................................................... 5-37

Operations ........................................................................................................................................ 6-1

6.1

Overview ............................................................................................................................... 6-1

6.2

Safety First ............................................................................................................................ 6-1

6.3

Stopping The Material Handler ............................................................................................. 6-2

6.3.1

E-STOP .................................................................................................................... 6-2

6.3.2

Emergency Off ......................................................................................................... 6-2

6.4

System Start-up ..................................................................................................................... 6-3

6.5

Material Handler Homing Routine ......................................................................................... 6-6

6.6

Automatic (Auto) Mode.......................................................................................................... 6-6

6.6.1

Operating in Auto Mode ........................................................................................... 6-7

6.6.2

Stopping In Auto Mode ............................................................................................. 6-8

6.7

Manual Mode ....................................................................................................................... 6-11

6.7.1

Operating in Manual Mode ..................................................................................... 6-11

6.7.2

Manually Controlling the Shuttler System .............................................................. 6-13

6.7.3

Using the Process Cycle Mode (PCM) Control ...................................................... 6-14

6.7.4

Manipulating the Lane 2 Conveyor ........................................................................ 6-16

6.7.5

Manually Set Conveyor Parameters ...................................................................... 6-17

6.7.6

Manipulating the Lane 1 Conveyor ........................................................................ 6-19

6.7.7

Manually Test Motor Control .................................................................................. 6-20

6.7.8

Manipulating Separator Parameters ...................................................................... 6-20

FlexTRAK Series 2MB Material Handler Addendum Table of Contents

6.8

Resetting the Number of Cycles ......................................................................................... 6-21

6.9

Reinitializing System Parameters ....................................................................................... 6-22

6.10

Resetting the User Boat Count ........................................................................................... 6-23

Teaching Axis Positions .................................................................................................................. 7-1

7.1

Teaching MH Axis Positions ................................................................................................. 7-1

7.2

Bypass Mode ......................................................................................................................... 7-4

7.2.1

Operating in Bypass Mode ....................................................................................... 7-5

Maintenance ...................................................................................................................................... 8-7

8.1

Overview ............................................................................................................................... 8-7

8.2

Safety First ............................................................................................................................ 8-7

8.3

Record Keeping ..................................................................................................................... 8-7

8.4

Recommended Shuttler Maintenance ................................................................................... 8-7

8.4.1

Removing the Gripper Assemblies ........................................................................... 8-9

8.4.2

Changing the Gripper Fingers and Detection Switches ......................................... 8-10

8.4.3

Tensioning the Conveyor Belts .............................................................................. 8-11

8.4.4

Replacing the Conveyor Belts ................................................................................ 8-12

Troubleshooting ............................................................................................................................... 9-1

9.1

Overview ............................................................................................................................... 9-1

9.2

Safety First ............................................................................................................................ 9-1

9.3

Record Keeping ..................................................................................................................... 9-1

9.4

Basic System Troubleshooting .............................................................................................. 9-2

9.5

Material Handling Alarms ...................................................................................................... 9-3

A -

Servicing Information ..................................................................................................................... A-1

A.1

Overview ............................................................................................................................... A-1

A.2

Servicing Information............................................................................................................. A-1

A.3

Returning the Plasma System ............................................................................................... A-1

B -

Parts Replacement .......................................................................................................................... B-1

B.1

Overview ............................................................................................................................... B-1

B.2

Record Keeping ..................................................................................................................... B-1

B.3

Parts Ordering Information .................................................................................................... B-2

B.3.1

Placing Your Order ................................................................................................... B-2

B.3.2

Shipping Instructions ................................................................................................ B-2

B.3.3

Parts Warranty ......................................................................................................... B-2

B.3.4

Credit and Exchanges .............................................................................................. B-2

B.4

Cleaning and Inspection ........................................................................................................ B-2

B.5

Unpacking and Inspecting Replacement Parts ..................................................................... B-3

B.6

Spare Parts List ..................................................................................................................... B-3

B.7

Illustrated Parts ..................................................................................................................... B-4

B.7.1

FlexTRAK-2MB Electrical System ............................................................................ B-5

B.7.2

2MB Shuttler System ............................................................................................... B-7

B.7.3

Upper Gripper Drive Assembly ................................................................................ B-8

B.7.4

Lower Gripper Drive Assembly ................................................................................ B-9

FlexTRAK Series 2MB Material Handler Addendum Table of Contents

B.7.5

Gripper Assembly, Single-Solenoid Configuration .................................................B-10

B.7.6

Gripper Assembly, Dual-Solenoid Configuration ...................................................B-11

B.7.7

Gripper Finger and Switch Options ........................................................................B-12

B.7.8

Dual-Lane Conveyor System - Lane 1 ...................................................................B-14

B.7.9

Dual-Lane Conveyor System - Lane 2 ...................................................................B-15

B.7.10

Lane Shift Assembly ..............................................................................................B-16