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S2-9 XXX Series Dispensi ng Sys tem IO M Man ual Index © 2023 Nordson C orporation I-2 G Gauges digital initializat ion ........................................................ 5-23 H Heaters calibratin g ...............…
© 2023 Nordson Corporation I-1
I Index
A
Air Pressure
adjusting main air pressure ...................................... 3-17
cooling, valve, fluid pressure adjustment (S2-9XXX) 5-18
programmable fluid and valve ................................... 1-7
tooling pressure adjustment .................................... 5-17
Anchoring the Dispensing System ................................. 3-13
Applications .................................................................... 1-3
Automatic Dual-Simultaneous Dispensing (ADS) ............ 1-5
B
Board Sensor
adjustment ............................................................... 5-12
Bulk Fluid Reservoir ........................................................ 1-4
C
Cables
lubricating ................................................................ 6-14
tensioning X/Y cables ............................................... 6-18
tensioning Z cables ................................................... 6-19
Calibrated Process Jetting ........................................ 1-4, 1-7
Calibration
camera ....................................................................... 5-5
heater ....................................................................... 5-24
scale ........................................................................... 5-7
Camera
calibration .................................................................. 5-5
focusing ...................................................................... 5-2
states .......................................................................... 4-3
Cleanroom System ............. See S2-9XXC Cleanroom System
Computer
battery reset .............................................................. 6-9
installation ............................................................... 3-11
Consumables
replacing .................................................................... 6-3
Controlled Process Heat (CpH) ..................... 1-6, 5-28–5-30
cool down................................................................. 5-31
Conveyor ......................................................................... 1-4
belt tensioning ......................................................... 6-26
troubleshooting ......................................................... 7-3
CpH .......................................... See Controlled Process Heat
CPJ ......................................... See Calibrated Process Jetting
D
Declaration of Conformity .............................................. 9-3
Decommissioning ............................................................ 2-4
Digital Gauge
initialization .............................................................. 5-23
DispenseJet ......................................... See Dispensing Valve
Dispensing Fluids ............................................................ 1-2
Dispensing System
anchoring ................................................................. 3-13
cleanroom ................................................................ 1-11
Declaration of Conformity .......................................... 9-3
description .................................................................. 1-1
features ........................................................... 1
-17–1-22
front panel ................................................................ 1-15
front view ................................................................. 1-10
installation .................................................................. 3-1
maintenance .........................................See Maintenance
rear panel connections. ............................................ 1-22
rear view ................................................................... 1-17
removing rear cable covers ...................................... 6-13
removing X/Y-axis covers.......................................... 6-11
safety .......................................................................... 2-1
series overview ........................................................... 1-3
service station .......................................................... 1-13
stability analysis ........................................................ 9-10
startup .......................................................................
4-1
support dispensing fluids ............................................ 1-2
supported applications ............................................... 1-3
system dimensions .............................................. 9-5–9-9
training ....................................................................... 1-2
Dispensing Valve ............................................................. 1-4
dual valve dispensing .................................................. 1-5
installation ................................................................ 3-14
pneumatic and electrical connections ...................... 3-14
single axis tilt .............................................................. 1-8
tilt and rotate ............................................................. 1-7
Disposal ........................................................................... 2-5
Dual-Action Dispensing ................................................... 1-5
Dual-Simultaneous Dispensing
automatic ................................................................... 1-5
manual ........................................................................ 1-5
E
Electrical
connections .............................................................. 3-15
Emergency Machine Off ......................................... See EMO
Emergency Shutdown ................................................... 2-14
EMO ....................................................................... 1-5, 2-14
Error Messages
interlock active ......................................................... 2-16
scale ............................................................................ 7-9
F
Facility Requirements ...................................................... 9-2
Fiducials
Fids-on-the-Fly ............................................................ 1-5
Fluid
supported dispensing fluids ........................................ 1-2
Fluidmove
current air flow toolbar ............................................ 5-30
Front Panel .................................................................... 1-15
Fuse R
eplacement
board-mounted ........................................................ 8-47
replaceable fuse list .................................................. 8-46
S2-9XXX Series Dispensing System IOM Manual Index
© 2023 Nordson Corporation I-2
G
Gauges
digital
initialization ........................................................ 5-23
H
Heaters
calibrating ................................................................ 5-24
contact ....................................................................... 1-5
impingement .............................................................. 1-5
adjusting manual airflow..................................... 5-32
controlled process heat ...................................... 5-28
cooldown ............................................................ 5-31
needle ........................................................................ 1-6
troubleshooting .................................................... 7-6
substrate
troubleshooting .................................................. 7-10
Height Sensor .................................................................. 1-6
laser
troubleshooting .................................................... 7-5
mechanical/tactile
probe adjustment ............................................... 5-21
probe replacement ............................................. 8-14
troubleshooting .................................................... 7-6
I
Impingement Flowmeters
functional testing ..................................................... 5-32
Installation
anchoring the dispensing system ............................. 3-13
computer ................................................................. 3-11
connecting the power and air supply ....................... 3-15
dispensing valve ....................................................... 3-14
leveler adjustment ..................................................... 3-3
light beacon ............................................................. 3-10
scale ........................................................................... 3-4
service station ............................................................ 3-8
uncrating and placing the dispensing system ............ 3-2
unpacking dispensing chamber .................................. 3-4
Interlock ................................................................. 1-6, 2-16
recovery ................................................................... 2-16
verifying functionality ................................................ 6-8
L
Laser Height Sensor
troubleshooting ......................................................... 7-5
Laser Radiation ............................................................... 2-6
Laser Radiation Safety .................................................... 2-3
Levelers
adjusting..................................................................... 3-3
Leveling
dispensing system ...................................................... 3-6
Lift Table
speed adjustment .................................................... 5-34
Light Beacon .......................................................... 1-6, 2-19
color indications ....................................................... 2-19
installation ............................................................... 3-10
Linear Encoders
adjusting the X-axis linear encoder .......................... 6
-20
adjusting the Y-axis linear encoder gap .................... 6-22
adjusting the Z-axis linear encoder gap .................... 6-24
Lockout/Tagout ............................................................. 2-16
LOTO ..................................................... See Lockout/Tagout
Low Fluid Sensor ............................................................. 1-6
Low Pressure Detection Threshold................................ 5-19
Low Pressure Sensor ....................................................... 1-6
Lubricating the Cables ................................................... 6-14
Lubricating the X/Y Linear Guides ................................. 6-16
M
Main Circuit Breaker...................................................... 2-14
Maintenance
draining the water trap .............................................. 6-7
lubricating the cables ............................................... 6-14
lubricating the X/Y linear guides ............................... 6-16
purge station ....................................................... 6-4, 6-6
record keeping ..................................................... 5-1, 6-1
replacing consumables ............................................... 6-3
routine procedures ..................................................... 6-2
tensioning the conveyor belts .................................. 6-26
tensioning the X/Y cables ......................................... 6-18
tensioning the Z cables ............................................. 6-19
verifying interlock functionality .................................. 6-8
weigh station .............................................................. 6-4
Manual Dual-Simultaneous Dispensing (MDS) ................ 1-5
Mass Flow Calibration ..................................................... 1-7
Material Safety ................................................................ 2-3
MFC ............................................ See Mass Flow Calibration
N
Needle Heater
troubleshooting .......................................................... 7-6
O
Ordering Parts ................................................................. 8-2
P
Parts Ordering Information
credit and exchanges .................................................. 8-3
Parts Replacement
record keeping ............................................................ 8-3
replacing the height sensor probe ............................ 8-14
unpacking replacement parts ..................................... 8-3
Pneumatics
connections .............................................................. 3-15
cooling, valve, fluid pressure adjustment ................. 5-18
setting the low pressure threshold ........................... 5-19
tooling, pressure adjustment ................................... 5-17
vacuum control adjustment ..................................... 5-19
Power Manager ............................................................... 1-7
Powering on the Dispensing System ..............................
4-1
Pre- and Post-Queue Stations ......................................... 1-7
Process Development Hot Plate ...................................... 1
-7
Programmable Tilt and Rotate ................................. 1-7, 1-8
S2-9XXX Series Dispensing System IOM Manual Index
© 2023 Nordson Corporation I-3
Purge Boot
replacement ............................................................... 6-6
Purge Station .................................................................. 1-8
boot replacement ...................................................... 6-6
cup replacement ........................................................ 6-4
R
Rear Panel Connections ................................................ 1-22
Record Keeping .......................................... 5-1, 6-1, 7-1, 8-3
Removing Rear Cable Covers ........................................ 6-13
S
S2-9XXC Cleanroom System ............................................ 1-4
front view ................................................................. 1-11
house vacuum ................................................. 1-22, 3-16
lubricating cables ..................................................... 6-14
scale ......................................................................... 1-14
Safety .............................................................................. 2-1
beacon color indicatons ........................................... 2-19
earthquake precautions ............................................. 2-6
equipment lockout/tagout ....................................... 2-16
intended use .............................................................. 2-1
laser radiation ............................................................ 2-3
lifting and transport precautions ............................... 2-5
material safety ........................................................... 2-3
misuse ........................................................................ 2-2
personnel safety ......................................................... 2-2
residual safety risks .................................................. 2-13
SDS ............................................................................. 2-4
service shutdown ..................................................... 2-16
warning labels ................................................... 2-7–2-12
Safety Data Sheet ........................................................... 1-1
Safety Data Sheets .......................................................... 2-3
Safety Interlock ............................................................. 2-16
recovery ................................................................... 2-16
Safety Warning Labels ........................................... 2-7–2-12
Scale .............................................................................. 1-14
calibration .................................................................. 5-7
cleanroom ................................................................ 1-14
cup replacement ........................................................ 6-4
installation ................................................................. 3-4
troubleshooting ......................................................... 7-8
SDS ..................................................... See Safety Data Sheet
SECS/GEM ....................................................................... 1-7
Sensor
board adjustment
.................................................... 5-12
Service Shutdown ......................................................... 2-16
Service Station ....................................................... 1-8, 1-13
height adjustment .................................................... 5-20
setup .......................................................................... 3-8
Shutdown ........................................................................ 4-6
service ...................................................................... 2-16
Single-Axis Automatic Tilt ............................................... 1-8
SMEMA
interface problems ..................................................... 7-3
Specifications
stability analysis ........................................................ 9-10
system dimensions .............................................. 9-5–9-9
Startup ............................................................................
4-1
T
Tactile Sensor
troubleshooting ........................................................ 7-11
Tensioning
conveyor belts .......................................................... 6-26
Testing
impingement flowmeters ......................................... 5-32
Training ........................................................................... 1-2
Troubleshooting
conveyor ..................................................................... 7-3
dispensing head .......................................................... 7-4
Fluidmove startup ...................................................... 7-5
laser height sensor ..................................................... 7-5
mechanical/tactile height sensor ............................... 7-6
needle heater ............................................................. 7-6
pneumatic ................................................................... 7-7
record keeping ............................................................ 7-1
scale ............................................................................ 7-8
substrate heaters...................................................... 7-10
system accuracy ....................................................... 7-10
system power ............................................................. 7-2
tactile sensor ............................................................ 7-11
vision system ............................................................ 7-13
U
Uncrating and Placing the Dispensing System ................. 3-2
Unpacking Replacement Parts ........................................ 8-3
V
Vacuum Control
adjustment ............................................................... 5-19
Valve .................................................... See Dispensing Valve
Ventilation Exhaust System ............................................. 1-8
Vision System ...................................... 1-8, See also Camera
Monocle...................................................................... 1-8
standard ..................................................................... 1-8
troubleshooting ........................................................ 7-13
W
Water Trap
draining....................................................................... 6-7
Weigh Station ........................................................ See Scale
Z
Z-head Counterbalance Force Adjustment .................... 5-10