Spectrum+Operating+Manual.pdf - 第6页

S2-9X XX Se ries Dispe nsin g Sys tem IO M M an ual Table of Contents iv © 2023 Nordson Cor poration 2.3 System Use ....................................................................... ................................…

Table of Contents

1 Introduction ...................................................................................................................................... 1-1

1.1 Overview ............................................................................................................................... 1-1

1.2 System Description ............................................................................................................... 1-1

1.3 Safety First ............................................................................................................................ 1-1

1.4 Training ................................................................................................................................. 1-2

1.5 Supported Dispensing Fluids ................................................................................................ 1-2

1.6 S2-9XXX Series Overview .................................................................................................... 1-3

1.7 Supported Applications ......................................................................................................... 1-3

1.8 Feature Description ............................................................................................................... 1-4

1.8.1 Bulk Fluid Reservoir ................................................................................................. 1-4

1.8.2 Calibrated Process Jetting (CPJ) ............................................................................. 1-4

1.8.3 Cleanroom ................................................................................................................ 1-4

1.8.4 Computer and Software ........................................................................................... 1-4

1.8.5 Conveyor .................................................................................................................. 1-4

1.8.6 Dispensing Valves .................................................................................................... 1-4

1.8.7 Dual Applicator Dispensing ...................................................................................... 1-5

1.8.8 Emergency Machine Off (EMO) ............................................................................... 1-5

1.8.9 Fids-on-the-Fly ......................................................................................................... 1-5

1.8.10 Heaters ..................................................................................................................... 1-5

1.8.11 Interlock .................................................................................................................... 1-6

1.8.12 Laser Height Sensor ................................................................................................ 1-6

1.8.13 Light Beacon ............................................................................................................ 1-6

1.8.14 Low Fluid Sensor ...................................................................................................... 1-6

1.8.15 Low Pressure Sensor ............................................................................................... 1-6

1.8.16 Mass Flow Calibration .............................................................................................. 1-7

1.8.17 Power Manager ........................................................................................................ 1-7

1.8.18 Pre- and Post-Queue Stations ................................................................................. 1-7

1.8.19 Process Development Hot Plate .............................................................................. 1-7

1.8.20 Programmable Fluid and Valve Pressure ................................................................ 1-7

1.8.21 Programmable Tilt and Rotate ................................................................................. 1-7

1.8.22 SECS/GEM Interface ............................................................................................... 1-7

1.8.23 Service Station ......................................................................................................... 1-8

1.8.24 Single-Axis Automatic Tilt ........................................................................................ 1-8

1.8.25 Ventilation Exhaust System ..................................................................................... 1-8

1.8.26 Vision System ........................................................................................................... 1-8

1.9 System Illustrations ............................................................................................................... 1-9

1.9.1 Front View ................................................................................................................ 1-9

1.9.2 Dispensing Area ..................................................................................................... 1-12

1.9.3 Service Station ....................................................................................................... 1-13

1.9.4 Scale ...................................................................................................................... 1-14

1.9.5 Front Panel ............................................................................................................. 1-15

1.9.6 Front Cabinet .......................................................................................................... 1-16

1.9.7 Rear View ............................................................................................................... 1-17

1.9.8 Rear View Open ..................................................................................................... 1-19

1.9.9 Rear Cabinet .......................................................................................................... 1-21

1.9.10 Rear Panel Connections ........................................................................................ 1-22

2 Safety ................................................................................................................................................. 2-1

2.1 Overview ............................................................................................................................... 2-1

2.2 Facility Requirements ............................................................................................................ 2-1

S2-9XXX Series Dispensing System IOM Manual Table of Contents

2.3 System Use ........................................................................................................................... 2-1

2.3.1 Intended Use ............................................................................................................ 2-1

2.3.2 Misuse ...................................................................................................................... 2-2

2.4 Basic Safety Precautions and Practices ............................................................................... 2-2

2.4.1 Safety of Personnel .................................................................................................. 2-2

2.4.2 Material Safety ......................................................................................................... 2-3

2.4.3 Preventing Dispensing System and Workpiece Damage ........................................ 2-4

2.5 Decommissioning .................................................................................................................. 2-4

2.6 Disposal ................................................................................................................................. 2-5

2.7 Lifting and Transport Precautions ......................................................................................... 2-5

2.7.1 Considerations ......................................................................................................... 2-5

2.7.2 Precautions .............................................................................................................. 2-5

2.8 Laser Radiation ..................................................................................................................... 2-6

2.9 Earthquake Precautions ........................................................................................................ 2-6

2.10 Safety Warning Labels .......................................................................................................... 2-7

2.11 Residual Safety Risks ......................................................................................................... 2-13

2.12 Emergency Shutdown ......................................................................................................... 2-14

2.12.1 Emergency Shutdown Situations ........................................................................... 2-15

2.12.2 Emergency Shutdown Recovery ............................................................................ 2-15

2.13 Interlock ............................................................................................................................... 2-16

2.13.1 Interlock Recovery ................................................................................................. 2-16

2.14 Service Shutdown ............................................................................................................... 2-16

2.15 Lockout/Tagout of Electrical and Pneumatic Energy .......................................................... 2-16

2.16 Light Beacon ....................................................................................................................... 2-19

3 Installation ........................................................................................................................................ 3-1

3.1 Overview ............................................................................................................................... 3-1

3.2 Safety First ............................................................................................................................ 3-1

3.3 Facility Requirements ............................................................................................................ 3-1

3.4 Tools and Materials Needed ................................................................................................. 3-1

3.5 Uncrating and Placing the Dispensing System ..................................................................... 3-2

3.6 Unpacking the Dispensing Chamber ..................................................................................... 3-4

3.7 Leveling the Dispensing System ........................................................................................... 3-6

3.8 Setting Up the Service Station .............................................................................................. 3-8

3.9 Installing the Light Beacon .................................................................................................. 3-10

3.10 Installing the Laptop Computer ........................................................................................... 3-11

3.11 Anchoring the Dispensing System ...................................................................................... 3-13

3.12 Installing the Dovetail Bracket ............................................................................................. 3-14

3.13 Connecting the Power and Air Supply ................................................................................ 3-15

3.14 Adjusting the Main Air Pressure .......................................................................................... 3-17

S2-9XXX Series Dispensing System IOM Manual Table of Contents

4 Operation .......................................................................................................................................... 4-1

4.1 Overview ............................................................................................................................... 4-1

4.2 Safety First ............................................................................................................................ 4-1

4.3 Powering on the Dispensing System .................................................................................... 4-1

4.4 Starting Fluidmove for Windows ........................................................................................... 4-2

4.5 Camera States ...................................................................................................................... 4-3

4.6 Daily Routine Procedures ..................................................................................................... 4-4

4.7 Running Production ............................................................................................................... 4-5

4.8 Shutdown .............................................................................................................................. 4-6

4.8.1 Post-Production Shutdown ....................................................................................... 4-6

4.8.2 System Shutdown .................................................................................................... 4-6

5 Calibration and Adjustment ............................................................................................................ 5-1

5.1 Overview ............................................................................................................................... 5-1

5.2 Safety First ............................................................................................................................ 5-1

5.3 Record Keeping ..................................................................................................................... 5-1

5.4 Focusing the Camera ............................................................................................................ 5-2

5.5 Calibrating the Camera ......................................................................................................... 5-5

5.6 Calibrating the Scale ............................................................................................................. 5-7

5.7 Adjusting the Z-Head Counterbalance Force ...................................................................... 5-10

5.8 Adjusting the Board Sensors ............................................................................................... 5-12

5.8.1 Standard Operation and Tuning ............................................................................. 5-12

5.8.2 Inverting the Display ............................................................................................... 5-13

5.9 Calibrating the E/P Controllers ............................................................................................ 5-14

5.10 Adjusting the Air Pressure ................................................................................................... 5-16

5.10.1 Air Regulators and Gauges .................................................................................... 5-16

5.10.2 Adjusting the Tooling Air Pressure ......................................................................... 5-17

5.10.3 Adjusting the Cooling/Coaxial, Valve, and Fluid Air Pressure ............................... 5-18

5.10.4 Adjusting the Vacuum Control ................................................................................ 5-19

5.10.5 Setting the Low-Pressure Detection Threshold ..................................................... 5-19

5.11 Adjusting the Service Station Height ................................................................................... 5-20

5.12 Adjusting the Height Sensor Probe (Option) ....................................................................... 5-21

5.13 Initializing the Digital Gauges .............................................................................................. 5-23

5.14 Calibrating the Heaters ....................................................................................................... 5-24

5.14.1 Verifying Heater Calibration ................................................................................... 5-24

5.14.2 Heater Calibration .................................................................................................. 5-27

5.15 Controlled Process Heat ..................................................................................................... 5-28

5.15.1 CpH Configuration .................................................................................................. 5-28

5.15.2 CpH Cool Down ...................................................................................................... 5-31

5.16 Adjusting Manual Airflow for Impingement Heaters ............................................................ 5-32

5.17 Adjusting the Lift Table Speed ............................................................................................ 5-34