00198599-02_AI_Vacuumpump_X-Series-S-from-Hxxxx_DE_EN.pdf - 第108页

108 Assembly Instructions / Montageanleitung SIPLACE X-Series S (from/ab Hxxxx) Option Vacuum Pump 02/2021 Contents 3.3.2 Connecting the tubes and hoses .. 135 3.4 Converting the SIPLACE C&P20x .. 136 3.4.1 Remov…

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107Assembly Instructions / Montageanleitung SIPLACE X-Series S (from/ab Hxxxx) Option Vacuum Pump 02/2021
Contents
Contents
1 Introduction.. 111
1.1 Safety instructions.. 111
1.1.1 Conventions for the use of safety instructions and symbols.. 111
1.1.2 Safety instructions for working with strong magnetic fields.. 112
1.1.3 Safety instructions for the power supply.. 112
1.1.4 Safety instructions for the compressed air supply.. 114
1.1.5 Safety instructions for work on the cutting device.. 114
1.1.6 Safety instructions for the gantry.. 114
1.1.7 Safety instructions on hazardous materials.. 115
1.2 Preparatory work..... 115
1.3 Other instructions.. 117
1.3.1 Environmentally-friendly disposal of materials and components.. 117
1.3.2 Use of original accessories and spare parts.. 117
1.3.3 ESD guidelines.. 117
1.3.3.1 What does ESD mean?.. 117
1.3.3.2 Important measures to protect against static charging.. 117
1.3.3.3 Handling ESD modules.. 117
1.3.3.4 Measurements and modifications to ESD modules.. 118
1.3.3.5 Dispatching ESD modules.. 118
1.3.4 Release History.. 118
1.4 Staff qualifications and training.. 118
1.5 Abbreviations.. 119
2 Brief description.. 121
2.1 Scope of delivery.. 122
2.1.1 Package for vacuum pump at PA1 (old vacuum pump).. 122
2.1.2 Package for vacuum pump at PA2 (old vacuum pump).. 123
2.1.3 Package for vacuum pump IE3 at PA1 (new vacuum pump).. 124
2.1.4 Package for vacuum pump IE3 at PA2 (new vacuum pump).. 125
2.1.5 Conversion kit 110V for vacuum pump IE3.. 125
2.1.6 Upgrade kit vacuum for standard gantries.. 126
2.1.7 Upgrade kit vacuum for rotated gantries.. 126
2.1.8 Fan plate.. 126
2.1.9 Vacuum valve/bypass converter.. 127
2.1.10 Conversion kit for vacuum pump operation in SIPLACE C&P20.. 127
2.1.11 Upgrade kit for pressure sensor vacuum in SIPLACE C&P20 P/P2/M2.. 127
2.1.12 Bridging plug.. 127
2.1.13 Support plate.. 127
2.2 Preconditions.. 128
2.3 Restrictions.. 128
2.4 Tools and equipment required.. 128
2.5 Vacuum pump - special features.. 129
3 Installation.. 131
3.1 Key information about the pneumatics and vacuum supply.. 131
3.2 Preparing the machine.. 132
3.3 Converting the gantries.. 133
3.3.1 Connecting the vacuum hoses to the placement head vacuum distributor.. 134
108 Assembly Instructions / Montageanleitung SIPLACE X-Series S (from/ab Hxxxx) Option Vacuum Pump 02/2021
Contents
3.3.2 Connecting the tubes and hoses.. 135
3.4 Converting the SIPLACE C&P20x.. 136
3.4.1 Removing the silencer.. 136
3.4.2 Removing the holding circuit.. 137
3.4.3 Fitting the aperture ring and the vacuum cover.. 138
3.4.3.1 Fitting the aperture ring and vacuum cover (SIPLACE C&P20A/M/P/M2).. 138
3.4.3.2 Fitting the aperture ring and vacuum cover (SIPLACE C&P20 P2).. 140
3.4.4 Installing the pressure sensor.. 142
3.5 Installing the vacuum pump.. 143
3.5.1 Preparing the vacuum pump.. 143
3.5.1.1 Preparing the vacuum pump (old).. 143
3.5.1.2 Preparing the vacuum pump (new).. 146
3.5.2 Installation locations of the vacuum pump.. 148
3.5.3 110 V (120 V) option.. 149
3.5.4 Running the supply cable.. 150
3.5.5 Preparing the vacuum distributor.. 153
3.5.5.1 Fitting the vacuum valve or bypass converter.. 154
3.5.6 Inserting the vacuum pump into the machine.. 155
3.5.6.1 Inserting the vacuum pump into the machine (old).. 155
3.5.6.2 Inserting the vacuum pump into the machine (new).. 156
3.5.7 Connecting the vacuum distributor to the pump.. 158
3.5.8 Installing the air box with exhaust air duct.. 159
3.5.9 Connecting and running tubes.. 160
3.5.10 Checking the direction of pump operation.. 162
3.5.11 Installing the fan plate.. 163
3.6 Final work.. 165
3.6.1 Docking the component trolley.. 165
3.6.2 Switch on machine.. 165
3.6.3 Checking the vacuum system of the holding circuit on a SIPLACE C&P20A/M/P for air-tightness..
166
4 Replacement.. 167
4.1 Spare parts.. 167
4.2 Replacement of old vacuum pump with new one.. 167
4.2.1 Parts required.. 167
4.2.2 Removal/installation.. 168
5 Converting to compressed air supply.. 169
6 Maintenance and service.. 171
7 Appendix.. 173
7.1 Arrangement of vacuum pumps and distributor.. 173
7.2 Circuit Diagrams.. 173
7.2.1 Tubes for gantry with vacuum pump.. 174
7.2.2 Vacuum pump at distributor.. 175
7.2.3 Old vacuum pump.. 176
7.2.3.1 Vacuum pump machine connection (old).. 176
7.2.3.2 Vacuum pump circuit diagram connection unit (old).. 177
7.2.3.3 Vacuum pump connection (old).. 178
7.2.4 New vacuum pump.. 179
7.2.4.1 Vacuum pump machine connection (new).. 179
109Assembly Instructions / Montageanleitung SIPLACE X-Series S (from/ab Hxxxx) Option Vacuum Pump 02/2021
Contents
7.2.4.2 Vacuum pump control (new).. 180
7.2.4.3 Vacuum pump connection (new).. 182
7.3 Error message: 30356 Vacuum in holding circuit too low.. 183
7.4 Excerpts from the service manual.. 186
7.4.1 Replacing the proportional controller (pressure control valve) (location 4).. 186
7.4.2 Replacing the pressure sensor [03108303-xx].. 190
7.4.3 Venting compressed air at the cutter.. 192
7.4.4 Handling the hose unlocking tool.. 192
7.4.5 Replacing the waste tape slide.. 193
7.4.6 SIPLACE C&P20 A/M/P.. 194
7.4.6.1 Replacing the holding circuit/aperture ring.. 194
7.4.6.2 Replacing the silencer (Venturi mode only).. 200
7.4.7 SIPLACE C&P20 P2.. 201
7.4.7.1 Replacing the aperture ring/holding circuit/sealing disc.. 201
7.4.7.2 Replacing the silencer (venturi mode only).. 206