00197471-03_Service Manual Internal WPC5_6, EN_01-2019.pdf

 Page 1-1 Edition 01/2019 WPC5 / WPC6 Service Manual Internal

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Page 1-1
Edition 01/2019
WPC5 / WPC6
Service Manual Internal
All names identified by ® are registered trademarks of the ASM Assembly Systems GmbH & Co. KG. The remaining
trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the
rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information given in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG Item-no.: 00197471-03
Rupert-Mayer-Strasse 44
81379 München
Germany
www.siplace.com
Inhaltsverzeichnis
1 General ................................................................................................................................................... 1-6
1.1 Notes on this documentation ............................................................................................................. 1-6
1.2 Document History .............................................................................................................................. 1-6
1.3 SIPLACE on the World Wide Web (WWW) ....................................................................................... 1-6
2 Operational Safety ................................................................................................................................. 2-7
2.1 Safety Instrucions .............................................................................................................................. 2-7
2.1.1 Staff Qualifications and Training ............................................................................................... 2-7
2.1.2 Safety Instructions for Working with Strong Magnetic Fields ................................................... 2-7
2.1.3 Safety Instructions for the Power Supply .................................................................................. 2-8
2.1.4 Safety Instructions for Work on the Cutting Device .................................................................. 2-9
2.1.5 Safety Instructions for the Compressed Air Supply .................................................................. 2-9
2.2 What To Do Before Starting Servicing Work... ................................................................................ 2-10
3 Replacing Spare Parts ........................................................................................................................ 3-11
3.1 Safety Instructions ........................................................................................................................... 3-11
3.2 Overview of the main assemblies .................................................................................................... 3-11
3.3 Drive Unit – Lifting Axis.................................................................................................................... 3-13
3.3.1 Preparations ............................................................................................................................ 3-13
3.3.2 Replacing the Lifting Axis Drive Motor .................................................................................... 3-14
3.3.3 Replacing the Lifting Axis Toothed Belt .................................................................................. 3-17
3.4 Drive Unit – Feed Axis ..................................................................................................................... 3-19
3.4.1 Preparations ............................................................................................................................ 3-19
3.4.2 Replace the Feed Axis Drive Motor ........................................................................................ 3-20
3.4.3 Replace the Drive Toothed Belt .............................................................................................. 3-23
3.4.4 Replace the Driver Unit ........................................................................................................... 3-24
3.4.5 Replace the Feed Axis Toothed Belt ...................................................................................... 3-25
3.4.6 Setting the Feed Axis Belt Tension ......................................................................................... 3-28
3.4.7 Replace the Linear Guide 2SRS9MUU+865LM ..................................................................... 3-30
3.5 Drive Unit Load Axis (WPC6 Only) .................................................................................................. 3-32
3.5.1 Preparations ............................................................................................................................ 3-32
3.5.2 Replace the Load Axis Drive Motor ........................................................................................ 3-35
3.5.3 Replace the Load Axis Drive Toothed Belt ............................................................................. 3-38
3.5.4 Replace the Lifting Magnets ................................................................................................... 3-40
3.5.5 Replace the Driver Assembly .................................................................................................. 3-43
3.5.6 Setting the Load Axis Belt Tension ......................................................................................... 3-44
3.6 Control Unit and Power Supply Unit ................................................................................................ 3-45
3.6.1 Position ................................................................................................................................... 3-45
3.6.2 Overview ................................................................................................................................. 3-47
3.6.3 Control Unit ............................................................................................................................. 3-48
3.6.4 Overview of Electrical Components ........................................................................................ 3-60
3.6.5 Power Supply Unit .................................................................................................................. 3-64