00197471-03_Service Manual Internal WPC5_6, EN_01-2019.pdf - 第10页
Service Manual In ternal WPC5 / WPC6 Page 2- 10 2.2 What T o Do Before Starting Serv icing W ork... Switch off the m achine and secure to pr event unauthorized reacti vation ➢ End all placement op erations on the machi…
Service Manual Internal WPC5 / WPC6
Page 2-9
2.1.4 Safety Instructions for Work on the Cutting Device
WARNING
! Risk of injury when working near the cutter !
Working in the area of the tape cutter may cause potential risk of injury!
If you wish to work on the tape cutter, disconnect the machine from the mains supply
and compressed air supply.
➢ Wait until the operating pressure has dropped to 0 MPa!
➢ Always secure the machine against unauthorized reactivation.
CAUTION
! Risk of injury on cutting unit !
Risk of injury, when performing service work on the cutting unit.
Never support the cutter on your body, e.g., on your knees or thighs. Do not place your
feet under the cutter.
➢ Wear robust protective gloves.
➢ When removing the cutter, hold it only on the left and right, on the outside.
2.1.5 Safety Instructions for the Compressed Air Supply
CAUTION
! Risk of injury from compressed air !
Risk of injury when disconnecting the compressed air lines.
➢ NEVER disconnect compressed air lines while they are still pressurized.
CAUTION
! Prolonged interruptions to the compressed air supply can cause damages !
When the machine is switched on, do not use the stop valve to interrupt the
compressed air supply for more than 30 minutes.
➢ If you need to shut off the compressed air system for longer, in order to carry out
maintenance or servicing work, you must switch the machine off at the main switch and
disconnect it from the power supply.
Service Manual Internal WPC5 / WPC6
Page 2-10
2.2 What To Do Before Starting Servicing Work...
Switch off the machine and secure to prevent unauthorized reactivation
➢ End all placement operations on the machine.
➢ Disconnect the changeover table of the gantry concerned, if necessary.
➢ If necessary, move the gantry to the service position.
➢ End and close all programs and the operating system. Wait until the operating system has
shut down completely.
➢ Switch the placement machine off at the main power switch.
➢ Disconnect the machine from the power supply.
➢ Disconnect the placement system from the compressed air supply.
➢ Switch off the motor protection switch in the power supply and secure the operating lever
with a padlock.
The tag out alternative
If a machine can be locked, it must be. However, there are situations where energy isolating
devices cannot accommodate locks. In these cases, the energy isolating devices must be
tagged to warn employees that the machine is de-energized for servicing. The tag must be
securely fastened, it must be placed in a position visible to all and it may only be removed by
the person who attached it.
CAUTION
! Caution when moving gantries !
When moving a gantry, the placement head can be damaged.
When moving the gantry, observe the following:
➢ NEVER move the gantry by pushing with your hands against the Collect&Place head.
➢ NEVER push the gantry while the Z axis is lowered.
➢ Turn the operating lever (1)
counterclockwise.
➢ Use the screwdriver to push the locking
lug (2) out of the operating lever (1).
➢ Secure the operating lever with a padlock
(3).
Service Manual Internal WPC5 / WPC6
Page 3-11
3 Replacing Spare Parts
3.1 Safety Instructions
WARNING
Consider the Safety Instructions
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
The service work described in this manual may only be performed by specially trained service
technicians, with appropriate qualifications and expertise.
➢ Observe the safety instructions in the SIPLACE SX operating manual and those for the waffle-
pack changer (WPC), during all service work.
CAUTION
Never open screws with locking varnish
If screws sealed with locking varnish are opened, the assembly concerned will require extensive
readjustment.
➢ Only loosen screws sealed with locking varnish if the instructions in this manual explicitly ask
you to do so.
➢ If you open screws sealed with locking varnish without express instructions to do so, the WPC
must be taken to ASM for readjustment.
Preparations for service work
➢ Finish all placement operations at the SIPLACE machine.
➢ Switch the WPC off at the main switch.
➢ Carefully move the WPC out of the SIPLACE machine.
➢
Disconnect the WPC from the power supply.
3.2 Overview of the main assemblies
Overview
1. Feed axis
2. Drive unit – feed axis
3. Lifting axis with tower
4. Drive unit – lifting axis
5. Power Supply Unit
6. Non-stop module (WPC6 only)
7. Control unit (position when fitted)