00197471-03_Service Manual Internal WPC5_6, EN_01-2019.pdf - 第5页
5.2 Construction of the Gau ge, parts list ............................................................................................. 5- 147 5.3 Positioning and securi ng the gauge ....................................…
3.7 Limit Switches, Sensors and Light Barriers ..................................................................................... 3-69
3.7.1 Indroduction ............................................................................................................................ 3-69
3.7.2 Sensor 1 "WPTC available" ............................................................................................... 3-77
3.7.3 Sensor 9 "WPTC Lock Sensor Cloesd" ............................................................................. 3-78
3.7.4 Sensor 7 "WPTC Present in Tower" ................................................................................... 3-79
3.7.5 Sensor 8 Referenzsensor "Feed axis" ................................................................................ 3-80
3.7.6 Crash Light Barriers for Component Height 2 3 10 11 19 20 .................................... 3-82
3.7.7 Adjusting the Crash Light Barriers for Component height ...................................................... 3-91
3.7.8 Sensor 6 Reference Sensor "Lifting axis“ ........................................................................... 3-94
3.7.9 Sensor 5 Top Lifting axis limited switch ............................................................................ 3-95
3.7.10 Sensor 5 Bottom lifting axis limit switch .............................................................................. 3-97
3.7.11 13 Safety Switch .................................................................................................................... 3-99
3.7.12 Sensor 4a / 4b Crash Light Barrier Feed axis vs. Tower ................................................. 3-100
3.7.13 Sensor 12 Reference Proximity Switch Load axis ............................................................ 3-102
3.7.14 Sensor 18 NSM module (WPC6) - Tray correctly inserted ................................................. 3-104
3.7.15 Sensor 15 NSM-Modul (WPC6) – Safety flap open .......................................................... 3-106
3.7.16 Sensor 17 NSM (WPC6) – Safety Sensor loading flap .................................................... 3-108
3.7.17 Sensor 14 NSM module (WPC6) – Tray detection sensor ................................................. 3-109
3.7.18 Sensor 16 NSM module (WPC6) – Safety Sensor for the Hand Guard ............................. 3-111
3.7.19 Loading flap close magnet .................................................................................................... 3-113
4 Calibrating the Sensors in the Station Software ............................................................................ 4-114
4.1 Calibrating the Lifting Axis ............................................................................................................. 4-117
4.1.1 Requirements for Settings .................................................................................................... 4-117
4.1.2 Teaching the Zero Point Position .......................................................................................... 4-118
4.1.3 Reference Proximity Switch (Bero) ....................................................................................... 4-121
4.1.4 Calibrating the Limit Switch ................................................................................................... 4-122
4.1.5 Teaching the Load Axis Offset Point .................................................................................... 4-123
4.2 Calibrating the Feed Axis .............................................................................................................. 4-126
4.2.1 Requirements for Settings .................................................................................................... 4-126
4.2.2 Teaching the Zero Point Position .......................................................................................... 4-127
4.2.3 Reference Proximity Switch (Bero) ....................................................................................... 4-129
4.2.4 Calibrating the Limit Switch ................................................................................................... 4-131
4.2.5 Teaching the WPTC Transfer Position ................................................................................. 4-133
4.3 Calibrating the Load Axis (WPC6 only) ......................................................................................... 4-135
4.3.1 Teaching the Zero Point Position .......................................................................................... 4-136
4.3.2 Reference Proximity Switch (Bero) ....................................................................................... 4-138
4.3.3 Calibrating the Limit Switch ................................................................................................... 4-140
4.4 Performing a WPC Endurance Run ............................................................................................... 4-142
4.5 Storing and Restoring Machine Data............................................................................................. 4-143
5 Working with the Adjustment Gauge for WPC ............................................................................... 5-145
5.1 Preconditions: ................................................................................................................................ 5-145
5.1.1 Lifting axis in „Unsafe Mode“ ................................................................................................ 5-145
5.2 Construction of the Gauge, parts list ............................................................................................. 5-147
5.3 Positioning and securing the gauge .............................................................................................. 5-148
5.4 Setting the spring stopper .............................................................................................................. 5-151
5.5 Setting the position of the guide rails............................................................................................. 5-153
5.5.1 Front, bottom guide rail (transition to feed axis) ................................................................... 5-153
5.5.2 Rear, bottom guide rail, top position (transition to loading axis) ........................................... 5-156
5.5.3 Bottom guide rails, bottom position ....................................................................................... 5-158
5.5.4 Setting the top, front guide rails (position of the tower cover) .............................................. 5-159
5.5.5 Settings for the stopper strip (rear, top guide rail) ................................................................ 5-161
5.6 Setting the crash light barrier on the tower .................................................................................... 5-165
5.7 Setting the deflector at the flap to the loading axis ........................................................................ 5-167
5.8 Checking the clearance at the edge of the waffle pack tray carrier .............................................. 5-170
Service Manual Internal WPC5 / WPC6
Page 1-6
1 General
1.1 Notes on this documentation
This document is a manual or a reference guide for service works at the waffle pack changer.
The service work described in this manual may only be performed by specially trained service
technicians, with appropriate qualifications and expertise.
1.2 Document History
Release
Changes
03/2013
First Edition of the internal version; Adjustment with the new gauge.
05/2014
Version -02; new light barrier type; gauge modified.
1.3 SIPLACE on the World Wide Web (WWW)
Log into our SIPLACE® homepage at http://www.siplace.com.
➢ Select either the German or English version.
The different sections contain information about our products, services and contact persons.
In addition, registered customers can access the SIPLACE User Group.
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• Spare parts lists etc.
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Register
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➢ Fill in the registration form and send it off to us.
Soon afterwards, you will receive your access authorization with USER ID and password..