KE-3010A_20VA_20VRA使用说明书.pdf - 第10页
2- 13 -1 操作选项 ···························································································· 2- 157 2- 14 生产时的各项处理 ················································································ ······ 2- …
第
2
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生产
··········································································································· 2-1
2-1 流程图 ·········································································································· 2-1
2-2 概要 ············································································································· 2-2
2-2-1 生产模式 ·································································································· 2-2
2-2-2 生产流程 ·································································································· 2-3
2-2-3 生产主菜单的构成······················································································ 2-4
2-3 设备的启动和结束 ··························································································· 2-6
2-3-1 设备的启动 ······························································································· 2-6
2-3-2 设备的退出方法························································································· 2-8
2-3-3 停电对策 ·································································································· 2-9
2-3-4 接通电源时吸嘴安装异常 ·········································································· 2-11
2-3-5 电源 ON 时的维护显示 ············································································· 2-15
2-3-6 事件画面 ································································································ 2-16
2-4 预热 ··········································································································· 2-17
2-4-1 初始画面 ································································································ 2-17
2-4-2 条件设置 ································································································ 2-18
2-4-3 运行内容 ································································································ 2-19
2-5 通过 ··········································································································· 2-20
2-6 文件操作 ····································································································· 2-23
2-6-1 打开（
读入文件）···················································································· 2-23
2-6-2 保存 ······································································································ 2-24
2-6-3 另存为 ··································································································· 2-24
2-7 生产准备 ····································································································· 2-25
2-7-1 设置基板 ································································································ 2-25
2-7-2 元件供给部分的准备 ················································································ 2-37
2-7-3 ATC 的准备 ····························································································· 2-39
2-8 生产画面 ····································································································· 2-41
2-8-1 生产画面的启动······················································································· 2-41
2-8-2 生产条件画面 ·························································································· 2-42
2-8-3 生产开始 ································································································ 2-48
2-9 生产管理信息（窗口） ··················································································· 2-64
2-9-1 生产管理信息 ·························································································· 2-64
2-10 确认电动式供料器························································································ 2-73
2-10-1 电动式供料器确认画面 ············································································ 2-73
2-11 生产程序 ···································································································· 2-78
2-11-1 设置元件数 ··························································································· 2-78
2-11-2 编辑数据（变更数据） ············································································ 2-82
2-11-3 检查生产程序 ························································································ 2-92
2-11-4 重试列
表 ······························································································ 2-95
2-12 生产辅助 ··································································································· 2-112
2-12-1 支援准备 ····························································································· 2-112
2-12-2 确认贴片点 ························································································· 2-128
2-12-3 助焊剂涂敷装置（选项） ······································································· 2-131
2-12-4 验证（选购项） ··················································································· 2-132
2-12-5 SOT 方向检查（选购项）
/通用
图像元件方向检查········································ 2-139
2-12-6 激光高度检查 ······················································································ 2-148
2-12-7 贴片基板面高度测量 ············································································· 2-156
2-12-8 检查脏污 ···························································································· 2-156
2-13 工具 ········································································································ 2-157
2-13-1 操作选项 ···························································································· 2-157
2-14 生产时的各项处理······················································································ 2-157
2-14-1 继续返回原点 ······················································································ 2-157
2-14-2 继续生产 ···························································································· 2-158
2-14-3 归还吸嘴 ···························································································· 2-167
2-14-4 设备信息的取得 ··················································································· 2-169
2-14-5 摄像机跟踪贴片位置 ············································································· 2-171
2-14-6 摄像机跟踪吸取位置 ············································································· 2-173
2-15 生产时的错误处理/暂停 ··············································································· 2-175
2-15-1 发生错误/暂停 ····················································································· 2-175
2-15-2 无元件 ······························································································· 2-180
2-15-3 标记识别错误 ······················································································ 2-185
2-15-4 打开安全盖 ························································································· 2-187
2-15-5 供料器台架下降 ··················································································· 2-188
2-15-6 供料器悬浮检测 ··················································································· 2-189
2-15-7 发生保护元件识别异常 ·········································································· 2-190
2-15-8 激光头弄脏 ························································································· 2-191
2-15-9 暂停时的无元件补满功能 ······································································· 2-193
2-15
-10 贴片基板面高度测量 ··········································································· 2-194
2-15-11 生产开始时的检查 ·············································································· 2-200
2-15-12 循环停止 ·························································································· 2-201
2-15-13 发生元件带回错误 ·············································································· 2-201
2-15-14 图像识别异常 ···················································································· 2-202
2-15-15 生产开始前 IC Head（CDS）吸嘴分配确认(仅 KE-3020VA) ························ 2-207
2-16 FCS（选购项） ························································································· 2-208
第
3
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维护
··········································································································· 3-1
3-1 日常检查项目一览 ··························································································· 3-1
3-2 各部分的检查 ································································································· 3-3
3-2-1 气压、排水瓶 ···························································································· 3-3
3-2-2 真空泵压力 ······························································································· 3-4
3-2-3 管道及接头 ······························································································· 3-5
3-2-4 各单元气缸 ······························································································· 3-5
3-2-5 空气过滤器（LNC60 Head） ······································································· 3-6
3-2-6 传送带 ····································································································· 3-7
3-2-7 传送滑轮 ·································································································· 3-8
3-2-8 气弹簧 ····································································································· 3-8
3-2-9 挡片 ········································································································ 3-9
3-2-10 电缆、插头 ··························································································· 3-10
3-2-11 垃圾箱 ································································································· 3-11
3-3 清扫 ··········································································································· 3-12
3-3-1 XY 轴直动单元 ························································································ 3-12
3-3-2 X 轴 CB 支撑 ·························································································· 3-13
3-3-3 各种传送传感器······················································································· 3-14
3-3-4 CAL
块 ··
································································································· 3-15
3-3-5 激光校准传感器······················································································· 3-16
3-3-6 高度测量装置 (HMS) ··············································································· 3-17
3-3-7 吸嘴 ······································································································ 3-18
3-3-8 吸嘴外圈 ································································································ 3-20
3-3-9 ATC 单元 ································································································ 3-21
3-3-10 供料器台架 ··························································································· 3-21
3-3-11 统一更换台车（选购项） ········································································· 3-22
3-3-12 CVS（元件验证系统）（选购项） ······························································· 3-23
3-3-13 OCC（偏光滤光片） ··············································································· 3-23
3-3-14 VCS 单元 ······························································································ 3-24
3-3-15 共面性传感器（选购项） ········································································· 3-25
3-3-16 负荷控制单元（选购项） ········································································· 3-25
3-3-17 风扇马达过滤器 ····················································································· 3-26
3-4 注油 ··········································································································· 3-27
3-4-1 XY 轴直动单元 ························································································ 3-27
3-4-2 XY 轴滚珠丝杠 ························································································ 3-28
3-4-3 传送螺旋轴（轴）···················································································· 3-29
3-4-4 传送导轴 ································································································ 3-29
3-4-5 线性导轨 ································································································ 3-29
3-4-6 基板挡块部 ····························································································· 3-30
3-4-7 滚珠丝杠和花键轴（Head 部） ·································································· 3-31
3-4-8 支撑台 ··································································································· 3-32
3-4-9 统一更换台（选购项） ············································································· 3-33
3-4-10 电动切割器（选购项） ············································································ 3-34
3-5 消耗品列表 ·································································································· 3-39
3-6 推荐定期更换部件 ························································································· 3-40
3-7 使用黄
油、油 ······························································································· 3-40
3-8 定期更换零件更换方法 ··················································································· 3-41
3-8-1 切带单元的更换······················································································· 3-41
3-8-2 真空泵零件的更换···················································································· 3-45
3-9 管道系统图 ·································································································· 3-51
第
4
章
制作生产程序
······························································································· 4-1
4-1 流程图 ·········································································································· 4-1
4-2 选项 ············································································································· 4-2
4-2-1 用户组 ····································································································· 4-2
4-2-2 调整日期和时间························································································· 4-4
4-2-3 显示语言设置 ···························································································· 4-5
4-3 制作生产程序 ································································································· 4-6
4-3-1 启动生产程序编辑······················································································ 4-6
4-3-2 生产程序的制作步骤 ·················································································· 4-7
4-3-3 基板数据 ·································································································· 4-8
4-3-4 贴片数据 ································································································ 4-42
4-3-5 元件数据 ································································································ 4-52
4-3-6 吸取数据 ······························································································ 4-121
4-3-7 数据完成状态 ························································································ 4-128
4-3-8 数据一致性检查····················································································· 4-129
4-4 优化 ········································································································· 4-131
4-4-1 设置优化条件 ························································································ 4-131
4-4-2 执行优化 ······························································································ 4-146
4-5 其他功能 ··································································································· 4-155
4-5-1
编辑 ·
··································································································· 4-155
4-5-2 示教 ···································································································· 4-174
4-5-3 环境设置 ······························································································ 4-204
4-5-4 机器操作 ······························································································ 4-207
4-6 打印 ········································································································· 4-298
4-7 帮助 ········································································································· 4-299
4-8 退出编辑程序 ····························································································· 4-299