00197783-01_AI_Gantry-Retrofit_X-Series_S_INTERNAL_de_en.pdf - 第132页

Appendix Excerpts from the Service Manual 4.1.1 Replacing the Trailing Cable 132 Gantry Retrofit Portalna chrüstung Overview X34iS – Gantry – 1 Overview of Boar ds (Head Interf ace, Vision Board Spread Spec trum) 1. Boar…

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Appendix
4.1.1 Replacing the Trailing Cable Excerpts from the Service Manual
Gantry Retrofit Portalnachrüstung 131
4
4 Appendix
Appendix
4.1
4.1 Excerpts from the Service Manual
Excerpts from the Service Manual
The following chapters are excerpts from the service manual. For more information, refer to the full ser-
vice manual for your machine.
4.1.1
4.1.1 Replacing the Trailing Cable
Replacing the Trailing Cable
Select the applicable trailing cable:
Machines with serial number up to and including Gxxxx
Machines with serial numbers from Hxxxx
NOTICE
Example
Replacement of the trailing cable is described using the example of gantry 3. The replacement
procedure is the same for the other gantries.
Machine type
Gantry
Trailing cable Y SIPLACE Trailing cable X SIPLACE
X3 S 1 SX4a vario 2P U [03103485-xx] SX4a vario 2P [03103478-xx]
4 SX4a vario 2P G [03103546-xx] SX4a vario 2P [03103478-xx]
3 SX3a vario [03103558-xx] SX4a vario 2P [03103478-xx]
X4 S 1+3 SX4a vario 2P U [03103485-xx] SX4a vario 2P [03103478-xx]
2+4 SX4a vario 2P G [03103546-xx] SX4a vario 2P [03103478-xx]
X4i S 1+3 SX4a vario 2P U [03103485-xx] SX4a vario 2P [03103478-xx]
2+4 SX4a speed 2P G [03103351-xx] SX4a speed 2P G [03103359-xx]
Machine type
Gantry
Trailing cable Y SIPLACE Trailing cable X SIPLACE
X3 S 1 X4S GigE 2P U [03104774-xx] X4S GigE 2P U [03104776-xx]
4 X4S GigE 2P G [03104780-xx] X4S GigE 2P U [03104776-xx]
3 X3S GigE [03104777-xx] X4S GigE 2P U [03104776-xx]
X4 S 1+3 X4S GigE 2P U [03104774-xx] X4S GigE 2P U [03104776-xx]
4+2 X4S GigE 2P G [03104780-xx] X4S GigE 2P U [03104776-xx]
X4i S 1+3 X4S GigE 2P U [03104774-xx] X4S GigE 2P U [03104776-xx]
4+2 X4iS GigE 2P G [03104773-xx] X4iS GigE 2P G [03104768-xx]
Appendix
Excerpts from the Service Manual 4.1.1 Replacing the Trailing Cable
132 Gantry Retrofit Portalnachrüstung
Overview
X34iS – Gantry – 1 Overview of Boards (Head Interface, Vision Board Spread Spectrum)
1. Boards on the gantry (shown without board cover
here)
2. Trailing cable console
3. Power track chain
4. Trailing interface gantry
5. Pneumatic hoses to the pneumatic distributor (in the
machine base)
6. Gantry interface
7. Connection piece for cooling tubes to Y motor
8. Vision Hotlink Adapter VHA [03050555-xx]
9. Pneumatic distributor
Boards on the gantry
1. Vision board spread spectrum / Vision Head Interface
(VHI)
2. Head interface
3. Power cube on the head interface
Appendix
4.1.1 Replacing the Trailing Cable Excerpts from the Service Manual
Gantry Retrofit Portalnachrüstung 133
4.1.1.1
4.1.1.1 Handling the Hose Unlocking Tool [03047090-xx]
Handling the Hose Unlocking Tool [03047090-xx]
► Use the pipe-shaped tool (1) to open the unlocking ring.
► Carefully pull the hose out of the compressed air connection. The diagram shows the removal of a
dummy plug (2), not a hose.
4.1.1.2
4.1.1.2 Replacing the X Trailing Cable
Replacing the X Trailing Cable
Parts, Equipment and Tools
▪ X trailing cable (see above)
▪ Hose unlocking tool [03047090-xx]
▪ Pipe/hose cutters [00381443-xx]
▪ If required, assembly instructions for the "vacuum pump" [00196845-xx]
▪ Sealing varnish Loctite 241 [02101037-xx]
▪ Edding marker, white [00382740-xx]
▪ Help of second person, if needed
Removal
► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation. Observe the instructions in section "1.2 Preparatory Work..." [ ➙ 89].
Due to the poor access to the pneumatic distributor, we
recommend using an unlocking tool.
With the help of the hose unlocking tool [03047090-xx]
you can open the unlocking ring (blue here) for the com-
pressed air connection. This enables you to remove both
the hoses and the dummy plugs (additional tool "Unlock-
ing tool for QSC-10H" [03051853-xx]).
NOTICE
Vacuum pump
► When a vacuum pump is fitted, also observe the assembly instructions "Vacuum pump X-
Series S, SX4/DX4" [00196845-xx].