00197783-01_AI_Gantry-Retrofit_X-Series_S_INTERNAL_de_en.pdf - 第5页

Table of Contents Gantry Retrofit Portalnachrüstung 5 T a b le o f C o n t e n t s 1 Introduction 83 1.1 Safety information 83 1.1.1 Conventions for the u se of safety instructions 83 1.1.2 Safety Instructions for Wo rki…

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Inhaltsverzeichnis
4 Gantry Retrofit Portalnachrüstung
3.10 Hotlink-Kabel anstecken 52
3.11 Verkleidungen etc. montieren 53
3.12 Nicht mehr benötigte Teile 53
3.13 Abschließende Arbeiten 53
3.14 Installation der Software 53
4 Anhang 55
4.1 Auszüge aus der Serviceanleitung 55
4.1.1 Kabelschlepp tauschen 55
4.1.1.1 Handhabung Entriegelungswerkzeug für Schläuche [03047090-xx] 57
4.1.1.2 X-Kabelschlepp tauschen 57
4.1.1.3 Y-Kabelschlepp tauschen 61
4.1.2 Übersicht GCUs 64
4.1.3 Inkrementalgeber Y-Achse tauschen [03094996-xx] 66
4.1.4 Spursignale und Nullimpuls 67
4.1.4.1 Prüfgerät PG1-I (MS22/MS30) [03102699-xx] – Bedienung 68
4.1.5 Untere Seitenverkleidung demontieren 70
4.1.6 Proportionalregler tauschen (Stellplatz 4) [03065425-xx] 71
4.1.7 Übersicht Distributor 74
4.2 Platinenbeschreibungen 76
4.2.1 Portal-Interface 76
4.2.2 Vision Board Spread Spectrum HCU [03067289-xx] 77
4.2.2.1 DIP-Schalter am Vision-Board (Digital-Version02) 78
4.2.3 Kopfinterface C700X-L/R HR 79
4.2.4 Vision Hotlink Adapter [03050555-xx] 82
Table of Contents
Gantry Retrofit Portalnachrüstung 5
Table of Contents
1 Introduction 83
1.1 Safety information 83
1.1.1 Conventions for the use of safety instructions 83
1.1.2 Safety Instructions for Working with Strong Magnetic Fields84
1.1.3 Safety Instructions for Working with Strong Magnetic Fields (internal) 84
1.1.3.1 Removing the Magnetic Track 85
1.1.3.2 Installing the Magnetic Track 86
1.1.4 Safety Instructions for the Power Supply 87
1.1.5 Safety Instructions for the Compressed Air Supply 87
1.1.6 Safety Instructions for the Gantry 88
1.1.7 Safety Instructions on Hazardous Materials 88
1.1.8 Classification of the Optical Systems 88
1.1.8.1 Classification of the Whole Machine 88
1.1.8.2 Laser Classification 88
1.1.8.3 Classification of the Camera Systems 88
1.2 Preparatory Work... 89
1.3 Other Instructions 92
1.3.1 Environmentally-Friendly Disposal of Materials and Components 92
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 92
1.3.3 ESD Guidelines 92
1.3.3.1 Definition of ESD 92
1.3.3.2 Important Measures to Protect Against Static Charging 92
1.3.3.3 Handling ESD Modules 93
1.3.3.4 Measurements and Modifications to ESD Modules 93
1.3.3.5 Dispatching ESD Modules 93
1.3.4 Release History 93
1.4 Staff Qualifications and Training 94
2 Brief Description 95
2.1 Gantries 95
2.2 Product Description 95
2.3 Requirements 95
2.4 Scope of Delivery 96
2.4.1 Overview of Parts 97
2.5 Tools and Equipment Required 99
2.6 Required Working Time 99
3 Installation 101
3.1 Preparatory Steps 101
3.1.1 Preparing the Trailing Interface 101
3.1.2 Creating Access to the Location 101
3.1.3 Removing the Middle Cover 103
3.1.4 Removing the Top Cover 105
3.2 Gantry 1/3: Removing the Y Trailing Cable and Trailing Interface 106
3.3 Preparing the Cable and Hoses 109
3.4 Fitting the Trailing Interface Boards 113
3.5 Fitting the Gantry 117
3.6 Fitting the Y Trailing Cable for Gantry 1/3 119
3.7 Fitting the Y Trailing Cable for the New Gantry 2/4 121
3.8 Fitting the GCU 127
3.9 Attaching the Hoses to the Proportional Valve 128
Table of Contents
6 Gantry Retrofit Portalnachrüstung
3.10 Attaching the Hotlink Cable 128
3.11 Fitting the Covers etc. 129
3.12 Parts No Longer Needed 129
3.13 Final work 129
3.14 Installing the Software 129
4 Appendix 131
4.1 Excerpts from the Service Manual 131
4.1.1 Replacing the Trailing Cable 131
4.1.1.1 Handling the Hose Unlocking Tool [03047090-xx] 133
4.1.1.2 Replacing the X Trailing Cable 133
4.1.1.3 Replacing the Y Trailing Cable 137
4.1.2 Overview of GCUs 140
4.1.3 Replacing the Y Axis Incremental Encoder [03094996-xx] 142
4.1.4 Track Signals and Zero Pulse 143
4.1.4.1 Test Device PG1-I (MS22/MS30) [03102699-xx] – Operation 144
4.1.5 Dismantling the Lower Side Cover 146
4.1.6 Replacing the Proportional Controller (Location 4) [03065425-xx] 147
4.1.7 Overview of Distributor 150
4.2 Description of Boards 152
4.2.1 Gantry interface 152
4.2.2 Vision board spread spectrum HCU [03067289-xx] 153
4.2.2.1 DIP Switch on the Vision Board (Digital Version 02) 154
4.2.3 Head Interface C700X-L/R HR 155
4.2.4 Vision hotlink adapter [03050555-xx] 158