编带机说明书-含图纸tm401.pdf - 第10页
Intended Use D292104.2.fm vi Misuse The TM-401 weighs approximat ely 217 lbs. (98.5 kg.) and require s four people to safely carry it. Operators are cautioned to follow the instructions and illustrations for safely trans…
Intended Use D292104.2.fm v
Intended Use
The intended use of the TM-401 Taping Machine is to produce taped reels of individually sealed
and consistently orientated components. Use of this equipment in any other way is not recom-
mended.
The TM-401 is designed to accommodate a full range of electronic devices. The Tube Feeder
accommodates all common tube based parts size 0805 or larger. It accepts the following tube
sizes: width from 0.316” - 1.510” (8-38 mm), thickness from 0.15”- 0.465” (3.8-11.8 mm).
Suitable carrier and sealing tapes include any conductive or non-conductive tapes with feed-
holes that are pitched at 4 mm. Tapes must operate in a temperature range from 120-160° Cel-
sius with a pressure range from 40-60 psi and dwell time between 250-400 milliseconds. The
TM-401 can accommodate tape widths from 8mm to 72mm.
Tape advance speed is set on the machine’s controller and can be set at any speed from 1-100
percent of maximum speed. Feed rates can vary from 2,000 to 2,800 units per hour dependent
on component size.
Caution:
V-TEK® Incorporated takes no responsibility for the safety of the TM-401 if it is
used for any purpose other than the intended purpose as specified in this User’s
Guide.
Operating Environment
The TM-401 is designed to be operated in a temperature and humidity controlled, light, industrial
setting. It requires an ISO Class 9 clean room environment.
The machine should be installed on a flat, dry, stable surface in a well lit area (ambient lighting of
200 to 300 Lux (Lumens/m2).
The recommended climate is between 5 - 75% non-condensing humidity with a room tempera-
ture between 0 - 50 degrees Celsius.
Note: Although all of the components used on the machine will withstand the temperature
range of 0 to 50 degrees Celsius, such temperatures may decrease the life of some of the
components.
The intended electrical environment is Pollution Degree 2 and Over Voltage Category II.
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Intended Use D292104.2.fm vi
Misuse
The TM-401 weighs approximately 217 lbs. (98.5 kg.) and requires four people to safely carry it.
Operators are cautioned to follow the instructions and illustrations for safely transporting the TM-
401. Failure to do so could result in injury or damage to the machine.
Installation instructions clearly state that the TM-401 should only be installed or operated on a
level surface to prevent toppling.
The user is protected from moving parts and exposure to objects being ejected under pressure
by 16 standard wire gauge sheet metal and 3/8 inch clear, polycarbonate enclosures. Door sen-
sors ensure operation automatically stops if the enclosure doors are opened. No attempt should
be made to remove these enclosures or to block, disable or override the door sensors.
The enclosure doors may be left open during basic set-up procedures such as positioning the
pick head at place or pick locations. If the enclosure doors are left open during setup the TM-401
automatically reduces the speed of the pick head to a fraction of its normal operating speed to
prevent operator injury due to collision, etc.
The user is protected from the TM-401’s heat sealer by a metal guard. Operators are cautioned
not to touch the heat seal guard or to try to reach underneath the guard while the heat sealer is in
operation.
The TM-401 air supply should be adjusted to operate at a maximum working pressure not
exceeding 7.6 bar (110 psi). The maximum permissible source pressure should not exceed 9 bar
(130 psi). Failure to set the air pressure within these limits could result in a failure in the pneu-
matic system which could lead to injury.
Lift Points
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Operator Requirements D292104.2.fm vii
Operator Requirements
The guidelines provided in the following pages are intended to educate the user about how to
operate the TM-401 safely. They contain important information on avoiding potential hazards to
the operator and to the equipment. Only personnel who have thoroughly reviewed and under-
stand the TM-401 User’s Guide and are aware of the possible hazards should operate or perform
maintenance on the TM-401.
Operators and maintenance personnel are advised not to wear loose fitting clothing or jewelry
when operating or maintaining the TM-401. Protective eye wear should be worn when loading,
operating or maintaining the TM-401.
Caution: Users should always wear protective eye wear when loading,
operating or maintaining the TM-401.
Safe operation of the TM-401 does not require gloves of any type, however some component
manufacturers may recommend gloves be worn when placing parts in tape. Consult the compo-
nent manufacturer for specific placement instructions. Ear protection is not necessary during nor-
mal operation.
When running the TM-401, the operator should stand or sit in front of the touch screen to assure
easy access to all controls and the Power/Emergency Stop Button. This position allows the oper-
ator to view all parts of the TM-401 while it is in operation. When loading the TM-401 Manual
Tube Input Device (MTID or changing Taper reels, the operator may also need to access the side
and back of the machine
Caution!
The TM-401 should never be operated while under the influence of alcohol or drugs.
V-TEK® Incorporated takes no responsibility for the safety of TM-401 if it is used for
any purpose other than the intended purpose as specified in this User’s Guide.
Work Area
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