编带机说明书-含图纸tm401.pdf - 第179页
D292104.9a.fm System Alarm Messages Chapter 7: Troubleshooting 7-21 “The system is currently in a halted state.” Check the following: - The Emergency S top has been pressed. Resolve the situation, then twist and release …
7-20 TM-401 User’s Guide
System Alarm Messages D292104.9a.fm
Error Message Table
Error Condition Solution
“The system was unable to suc-
cessfully pick from the feeder.”
Nozzle is not picking parts from the Tube Feeder. Check
the following:
- Feeder is empty.
- Tube Feeder is jammed.
- Pick height is too high.
“The heat seal temperature is
not within range.”
The Heat Sealer on the Taper has not reached the cor-
rect temperature. Wait until sealer has had enough time
to reach the correct temperature.
“The heat sealer was disabled
due to inactivity.”
The Heat Sealer on the Taper was automatically disabled
after being inactive for more than 40 minutes. Wait until
sealer has had enough time to reach the correct temper-
ature, then proceed.
“The tape jam sensor has been
activated.”
Check carrier tape prior to Sealer to ensure part is not
sticking out of pocket. Remove any obstructions, then
resume operation.
“The cover tape is running low.” Refill cover tape.
“A part has failed visual inspec-
tion in the carrier tape.”
Check the following:
- Part is incorrectly oriented.
- Part Mark is missing or obscured.
- Part is missing.
“The vision system has timed
out.”
Check the following:
- Vision system is not connected to power
- Vision System is setup incorrectly.
“The last part picked was lost
between the pick and place
point.”
Check the following:
- Vacuum Sensor is set correctly.
- The correct Nozzle Tip is installed.
- Pick Position is centered correctly.
“The system has already placed
more parts than the entered
quantity.”
The job quantity was changed after parts have been run.
Reset job or increase quantity.
“There’s not a part available to
place.”
Pick a part and proceed.
“The job has been completed.
Reset the job to continue pro-
cessing.”
Reset the job.
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D292104.9a.fm System Alarm Messages
Chapter 7: Troubleshooting 7-21
“The system is currently in a
halted state.”
Check the following:
- The Emergency Stop has been pressed. Resolve the
situation, then twist and release the. E-Stop button.
- The Reset Button has not been pressed. Press Reset.
- Once the condition is corrected, wait for system initial-
ization and home all motors.
“The HMI is in an error condi-
tion...”
- If an unacceptable value has been entered into a setup
field, change the value to one that fits that field’s parame-
ters.
- If this message persists, the Ethernet connection to the
PLC may have been lost. Contact V-TEK Service for sup-
port.
Error Condition Solution
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7-22 TM-401 User’s Guide
Adjusting Nozzle Vacuum Sensors D292104.9a.fm
Adjusting Nozzle Vacuum Sensors
The TM-401’s Nozzle Vacuum Sensor is setup before the machine is shipped. It may occasion-
ally require adjustment depending on vacuum sensitivity and the type of part that is being pro-
cessed.
If the TM-401 places “empty” pockets (i.e. places as though it held a part when it did not) or
returns a picking part error when it picked a part, the vacuum sensor’s threshold point probably
needs to be adjusted.
Vacuum Sensor Settings
1. Close the enclosure doors, then open the Head Setup Tab.
2. Press the Pick Part button to activate vacuum and pick a
part. Observe the vacuum sensor indicator which is located
on the Pick & Place Head above the nozzles. The numbers
should be lit in green with components on the nozzle and
red if components are not.
3. If the sensors require adjustment, Press the blue Set button
once. The sensor will alternately flash P_1 and the current
value.
4. Use the Up/Down Arrow Keys to adjust the sensor as
needed with components both on and off of the nozzles.
5. Press the blue Set button again to exit back to normal operation.
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