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1-6 TM-401 User’s Guide Assembling the TM-401 D292104.4.fm Assembling the TM-401 Equipment Requir ed • Adjustable wrench (needs to fit 1 1/16” to 1 3/32” nut) • Hex wrench set (provided with ma chine) • 85-1 10 PSI air p…

D292104.4.fm Unpacking the TM-401

Chapter 1: Assembly & Installation 1- 5

Unpacking the TM-401

Prior to shipment, the TM-401 is partially disassembled, then shrink wrapped, placed in a crate,

and strapped to the crate floor. The disassembled TM-401 parts, which include the Carrier Tape

Arm, the Take-up Assembly, the Tower Light and the Spare Parts Kit, are individually bubble-

wrapped and packed around the base machine. The TM-401 crate should contain the base

machine along with the following items.

A. Carrier Tape Arm

B. 80/20 Frame (optional, shipped disassembled)

C. Take-up Arm

D. Laptop Computer (optional, not pictured)

A User’s Guide, Standard and Metric Hex Wrench Sets, and a Spare Parts Kit are also included

but not pictured above.

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1-6 TM-401 User’s Guide

Assembling the TM-401 D292104.4.fm

Assembling the TM-401

Equipment Required

• Adjustable wrench (needs to fit 1 1/16” to 1 3/32” nut)

• Hex wrench set (provided with machine)

• 85-110 PSI air pressure system

Note: Read the TM-401 User’s Guide before assembling the TM-401.

Unpack the TM-401 Crate

1. Move the Crate to the Work Area. Use a fork lift to move the TM-401 crate to the pre-

pared work area. Ensure the fork is centered under the crate before lifting.

Note: Use a forklift with a minimum load capacity of 300 pounds (136 kg) and a fork

length that is a minimum of 35 inches (89 cm) so the fork fully extends beyond the crate

on the other side. The forklift should only be operated by a licensed/certified operator.

2, Unpack the Crate.

a. Remove the top and sides from the TM-

401 crate. Set aside.

b. The TM-401 is shipped partially disas-

sembled, with the Tower Light, Take-up

Arm and Carrier Tape/Feed Arm detached

and wrapped in bubble wrap. Remove the

smaller items one at a time from the crate

and place on a flat, stable surface for

assembly.

c. Remove and discard the protective wrapping from each part.

3. Remove the TM-401 from the Crate.

a. The TM-401 is bolted to the bottom of the crate for shipping. Reach below the crate to

unfasten the bolts.

Note: If the optional 80/20 Frame was purchased, follow the assembly instructions in the

80/20 Frame Exploded Views document which can be found in the Exploded Views sec-

tion at the end of this manual before proceeding.

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D292104.4.fm Assembling the TM-401

Chapter 1: Assembly & Installation 1- 7

b. Moving the TM-401 Base Machine. The machine may be manually lifted from the

crate. The base machine weighs 217 lb. (98.5 Kg) so the task will require four people.

Position one person at each corner of the machine using the lift points illustrated above to

safely distribute the machine’s weight. Lift the machine from the crate and place it onto

the prepared work table/bench.

4. Position the TM-401 in the work area so there is at least 3 feet of clearance on all sides.

(See the Preparing the Work Area section earlier in this chapter for details.)

5. The TM-401 is shipped with zip ties securing the pick head, the 2D Camera and any

mobile portions of the machine. Cut and remove all zip ties.

Lift Points

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