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D292104.4.fm Unpacking the TM-401 Chapter 1: Assembly & Installation 1- 5 Unpacking the TM-401 Prior to shipment, the TM-401 is p artially disa ssembled, th en shrink wrapped, placed in a crate, and strapped to the c…

1-4 TM-401 User’s Guide

Preparing the Work Area D292104.4.fm

When positioning the TM-401, choose an area that is not located below overhead gantries, walk-

ways or power lines to ensure objects or liquids cannot be dropped on the machine from over-

head.

Power Requirements

The TM-401 will also require access to a 85-110 PSI air pressure system and a 120/240 VAC,

50/60 Hz power supply. Locate the machine so electrical power cables can be routed away from

areas where personnel are expected to move.

Note: It is recommended that cables be routed overhead or underground. If cables must

be routed over the floor, cover them with rubber ramps.

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D292104.4.fm Unpacking the TM-401

Chapter 1: Assembly & Installation 1- 5

Unpacking the TM-401

Prior to shipment, the TM-401 is partially disassembled, then shrink wrapped, placed in a crate,

and strapped to the crate floor. The disassembled TM-401 parts, which include the Carrier Tape

Arm, the Take-up Assembly, the Tower Light and the Spare Parts Kit, are individually bubble-

wrapped and packed around the base machine. The TM-401 crate should contain the base

machine along with the following items.

A. Carrier Tape Arm

B. 80/20 Frame (optional, shipped disassembled)

C. Take-up Arm

D. Laptop Computer (optional, not pictured)

A User’s Guide, Standard and Metric Hex Wrench Sets, and a Spare Parts Kit are also included

but not pictured above.

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1-6 TM-401 User’s Guide

Assembling the TM-401 D292104.4.fm

Assembling the TM-401

Equipment Required

• Adjustable wrench (needs to fit 1 1/16” to 1 3/32” nut)

• Hex wrench set (provided with machine)

• 85-110 PSI air pressure system

Note: Read the TM-401 User’s Guide before assembling the TM-401.

Unpack the TM-401 Crate

1. Move the Crate to the Work Area. Use a fork lift to move the TM-401 crate to the pre-

pared work area. Ensure the fork is centered under the crate before lifting.

Note: Use a forklift with a minimum load capacity of 300 pounds (136 kg) and a fork

length that is a minimum of 35 inches (89 cm) so the fork fully extends beyond the crate

on the other side. The forklift should only be operated by a licensed/certified operator.

2, Unpack the Crate.

a. Remove the top and sides from the TM-

401 crate. Set aside.

b. The TM-401 is shipped partially disas-

sembled, with the Tower Light, Take-up

Arm and Carrier Tape/Feed Arm detached

and wrapped in bubble wrap. Remove the

smaller items one at a time from the crate

and place on a flat, stable surface for

assembly.

c. Remove and discard the protective wrapping from each part.

3. Remove the TM-401 from the Crate.

a. The TM-401 is bolted to the bottom of the crate for shipping. Reach below the crate to

unfasten the bolts.

Note: If the optional 80/20 Frame was purchased, follow the assembly instructions in the

80/20 Frame Exploded Views document which can be found in the Exploded Views sec-

tion at the end of this manual before proceeding.

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