编带机说明书-含图纸tm401.pdf - 第7页
Theory of Operation D2 92104.2.fm iii Theor y of Operation Operation of the TM-401 is simple. The opera- tor loads the tube feeder and then configures the job for the selected part using the TM-4 01’s intuitive, touch sc…
Introduction D292104.2.fm ii
Introduction
Thank you for purchasing the TM-401 Component Handling Machine. The TM-401 is a table-
top pick and place tape and reel machine with vision, designed for use in production environ-
ments for electronic devices. This machine accepts devices loaded in tubes, and a dual tube
input option is available. It features a 2D over tape vision system for component verification. A
touch screen interface simplifies the setup process, and minimizes set up time and operator
intervention for fast, easy functioning.
Standard Features:
• Touch screen operator interface for easy setup and operation
• Single or Dual Tube input options
• Ability to rotate components +/-90° or 180°
• Output to tape
• Innovative universal adjustable heat and PSA sealer
• Software controlled advance movement of carrier tape (2mm to 144mm pitch)
• Adjustable track assembly for tape widths 8mm to 72 mm
• 2D Vision over tape inspection for Mark, Orientation and Empty Pocket Detection.
• User-friendly safety enclosure with multiple access points provides easy access with
minimal downtime
• Table-top machine with optional 80-20 frame
• Jam in Track and Low Cover Tape Detection automatic sensors
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Theory of Operation D292104.2.fm iii
Theory of Operation
Operation of the TM-401 is simple. The opera-
tor loads the tube feeder and then configures
the job for the selected part using the TM-401’s
intuitive, touch screen Human Machine Inter-
face (HMI). Job configuration includes select-
ing and programming inspection criteria.
When the TM-401 is set in motion, the pick
head picks an individual part from the Tube
Feeder and places the part directly into a car-
rier tape pocket. The 2D Vision System detects
empty pockets and inspects placed parts for
mark and orientation prior to cover tape appli-
cation. Parts that fail Inspection stop operation
and trigger an error message, allowing the
user to correct the error before continuing
operation.
As the tape advances, it passes sensors which detect jams in tape. Once the carrier tape
reaches the TM-401 sealer assembly, cover tape is applied. The part is then sealed in the pocket
with either a Heat Seal or Pressure Sensitive Adhesive (PSA) cover tape. When the sealing pro-
cess is complete, the finished tape is routed onto a take-up reel.
During operation, the operator keeps the tube feeder supplied with parts and observes the
inspection process, adjusting operation and inspection settings as needed. In the event of 2D
inspection fails, the operator may re-orient or swap out parts from the output area as needed.
When tape reels are complete, the operator removes the full reel and replaces it with a new reel.
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Machine Details D292104.2.fm iv
Machine Details
Controls:
Touch screen Operator Interface includes:
• User-friendly Job Wizard and Pitch Setting Wizard for easy set-up
• Customizable job configuration
• Sealer Dwell Adjustment
• Manual/Automatic leader/trailer
• Password protection
Speed:
Placement speed of up to 2,800 UPH
Dimensions:
• Height: 39.5” (100 cm) (includes Tower Light)
• Width: 53” (135 cm)
• Depth: 35.5” (90 cm)
• Working area: 11’ x 9’ (3.5 m x 2.75 m)
Weight:
• 217 lb. (98.5 Kg)
Power Requirements:
• Air consumption: 5 SCFM at 85 PSI
• Electrical: 120/240 VAC, 50/60Hz AC
Note: The TM-401 is designed and tested to meet the CE Directives: 2006/42/EC, 2004/
108/EC. These tests were conducted with the power requirements of 230V 50Hz.
However, the TM-401 can also handle other voltage levels seen in other parts of the
world including voltages from 208V-240V @ 50/60 Hz.
Reference below when wiring the electrical plug:
• Attach the BROWN wire to L1
• Attach the BLUE wire to N/L2
• Attach the GREEN/YELLOW wire to Ground
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