编带机说明书-含图纸tm401.pdf - 第8页
Machine Details D292104.2.fm iv Machine Details Contr o ls: T ouch screen Operator Interface includes: • User-friendly Job Wiza rd and Pitch Setting Wizard for easy set-up • Customizable job configuration • Sealer Dwell …
Theory of Operation D292104.2.fm iii
Theory of Operation
Operation of the TM-401 is simple. The opera-
tor loads the tube feeder and then configures
the job for the selected part using the TM-401’s
intuitive, touch screen Human Machine Inter-
face (HMI). Job configuration includes select-
ing and programming inspection criteria.
When the TM-401 is set in motion, the pick
head picks an individual part from the Tube
Feeder and places the part directly into a car-
rier tape pocket. The 2D Vision System detects
empty pockets and inspects placed parts for
mark and orientation prior to cover tape appli-
cation. Parts that fail Inspection stop operation
and trigger an error message, allowing the
user to correct the error before continuing
operation.
As the tape advances, it passes sensors which detect jams in tape. Once the carrier tape
reaches the TM-401 sealer assembly, cover tape is applied. The part is then sealed in the pocket
with either a Heat Seal or Pressure Sensitive Adhesive (PSA) cover tape. When the sealing pro-
cess is complete, the finished tape is routed onto a take-up reel.
During operation, the operator keeps the tube feeder supplied with parts and observes the
inspection process, adjusting operation and inspection settings as needed. In the event of 2D
inspection fails, the operator may re-orient or swap out parts from the output area as needed.
When tape reels are complete, the operator removes the full reel and replaces it with a new reel.
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Machine Details D292104.2.fm iv
Machine Details
Controls:
Touch screen Operator Interface includes:
• User-friendly Job Wizard and Pitch Setting Wizard for easy set-up
• Customizable job configuration
• Sealer Dwell Adjustment
• Manual/Automatic leader/trailer
• Password protection
Speed:
Placement speed of up to 2,800 UPH
Dimensions:
• Height: 39.5” (100 cm) (includes Tower Light)
• Width: 53” (135 cm)
• Depth: 35.5” (90 cm)
• Working area: 11’ x 9’ (3.5 m x 2.75 m)
Weight:
• 217 lb. (98.5 Kg)
Power Requirements:
• Air consumption: 5 SCFM at 85 PSI
• Electrical: 120/240 VAC, 50/60Hz AC
Note: The TM-401 is designed and tested to meet the CE Directives: 2006/42/EC, 2004/
108/EC. These tests were conducted with the power requirements of 230V 50Hz.
However, the TM-401 can also handle other voltage levels seen in other parts of the
world including voltages from 208V-240V @ 50/60 Hz.
Reference below when wiring the electrical plug:
• Attach the BROWN wire to L1
• Attach the BLUE wire to N/L2
• Attach the GREEN/YELLOW wire to Ground
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Intended Use D292104.2.fm v
Intended Use
The intended use of the TM-401 Taping Machine is to produce taped reels of individually sealed
and consistently orientated components. Use of this equipment in any other way is not recom-
mended.
The TM-401 is designed to accommodate a full range of electronic devices. The Tube Feeder
accommodates all common tube based parts size 0805 or larger. It accepts the following tube
sizes: width from 0.316” - 1.510” (8-38 mm), thickness from 0.15”- 0.465” (3.8-11.8 mm).
Suitable carrier and sealing tapes include any conductive or non-conductive tapes with feed-
holes that are pitched at 4 mm. Tapes must operate in a temperature range from 120-160° Cel-
sius with a pressure range from 40-60 psi and dwell time between 250-400 milliseconds. The
TM-401 can accommodate tape widths from 8mm to 72mm.
Tape advance speed is set on the machine’s controller and can be set at any speed from 1-100
percent of maximum speed. Feed rates can vary from 2,000 to 2,800 units per hour dependent
on component size.
Caution:
V-TEK® Incorporated takes no responsibility for the safety of the TM-401 if it is
used for any purpose other than the intended purpose as specified in this User’s
Guide.
Operating Environment
The TM-401 is designed to be operated in a temperature and humidity controlled, light, industrial
setting. It requires an ISO Class 9 clean room environment.
The machine should be installed on a flat, dry, stable surface in a well lit area (ambient lighting of
200 to 300 Lux (Lumens/m2).
The recommended climate is between 5 - 75% non-condensing humidity with a room tempera-
ture between 0 - 50 degrees Celsius.
Note: Although all of the components used on the machine will withstand the temperature
range of 0 to 50 degrees Celsius, such temperatures may decrease the life of some of the
components.
The intended electrical environment is Pollution Degree 2 and Over Voltage Category II.
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