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4OM-1603 1012-005 5-B

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4OM-1603
1012-005 5-A
Chapter 5
Troubleshooting on Component Picks and Placement
This chapter describes the scope of troubleshooting on component picks
and placement.
1.ClassicationofFailureSymptomsandHelpfulHintson
Countermeasures against Failure
2. Troubleshooting on Pickup Errors
3. Troubleshooting on Component Placement Errors
4OM-1603
1012-005 5-B
4OM-1603
5-1
1.ClassicationofFailureSymptomsandHelpfulHintsonCountermeasuresagainstFailure:Chap.5
1012-005
1. ClassicationofFailureSymptomsandHelpfulHints
on Countermeasures against Failure
1.1 ClassicationofFailureSymptoms
The machine processes can be classied into Processes A, B, C, D, and E as
shown below.
Reference
Refer to "4. Surface Mounting Mechanism" in "Chapter 1 (Vol. 1: Guide)" for
the outline of actions.
Process A : The placement head moves to the feeder base and picks up a
component.
Process B : The head moves to the area where the component recognition
camera is installed and a component recognition process is
taken there.
Process C : The placement angle is corrected while the head is moving to
the PCB positioning section.
Process D : The component is placed on the PCB.
Process E : The component-placed PCB is discharged.
1
2
3
Feeder Base Section
Component Recognition Camera
PCB Positioning Section
Process A
Process B
Process C
Process D
Process E
F4E1
Based on these processes, failures can be divided roughly into the following two
types.
Failure before Component Placement : This type of failure occurs mainly in
Processes A, B, and C.
Failure after Component Placement : This type of failure occurs mainly at
Processes D and E.