4OM-1625-004_w.pdf - 第65页
4OM-1603 1-12 2. Maintenance Check List : Chap.1 2.2 Weekly Maintenance Object Unit Inspection, Cleaning, and Lubricating Spots Work Grease Required T ools Check 3.2.1 Air Source Drain Cleaning ----- ----- 3.2.3 Componen…
4OM-1603
1-11
2. Maintenance Check List : Chap.1
2. Maintenance Check List
The periodic maintenance items (inspection, cleaning, lubrication, etc.) are
classied and described based on how frequently each item should be performed.
Use the tables below as check lists.
Reference
Refer to "3. Maintenance Spots" for the spots to be maintained.
2.1 Daily Maintenance
Object Unit
Inspection, Cleaning,
and Lubricating Spots
Work Grease Required Tools Check
3.2.1 Air Source
Z Clamp Pressure
Inspection
----- -----
Air Blowing Pressure
Inspection
----- -----
Main Air Pressure
Inspection
----- -----
3.2.2 Vacuum System
Vacuum Pressure
Inspection
----- -----
3.2.3 Component
Recognition
Camera Section
Component Recognition
Camera
Cleaning
----- Vacuum Tweezers,
Lens Cleaning Cloth
Component Storage Box
Cleaning
----- -----
Hanenaito
Cleaning
----- Vacuum Cleaner
3.2.5 Feeder Cart
Section
Upper Surface of Feeder
Base
Cleaning
----- Vacuum Cleaner, Rag
Scrap Box
Cleaning
----- -----
Reel Box
Cleaning
----- Vacuum Cleaner, Rag
3.2.7 Head Section
Linear Measure Sensor
(Light Emitter and
Receiver)
Cleaning
----- Absolute Ethanol,
Cotton Swab
3.2.8 X/Y Beam
Section
X-Axis Linear Guide
Inspection
----- -----
Y-Axis Linear Guide
Inspection
----- -----
T4A9
1003-003
4OM-1603
1-12
2. Maintenance Check List : Chap.1
2.2 Weekly Maintenance
Object Unit
Inspection, Cleaning,
and Lubricating Spots
Work Grease Required Tools Check
3.2.1 Air Source
Drain
Cleaning
----- -----
3.2.3 Component
Recognition
Camera Section
Fiducial Mark
Cleaning
----- Lens Cleaning Cloth
3.2.5 Feeder Cart
Section
Groove on Feeder Base
Cleaning
----- Vacuum Cleaner
3.2.6 Feeder Cart
Section (Cutter)
Cutter Box Inside
Cleaning
----- Vacuum Cleaner
Linear Guide
3.2.7 Head Section
Vacuum Nozzle
Cleaning
----- Lens Cleaning Cloth,
Air Gun, Rag
Nozzle Filter
Change
----- Filter Insertion Jig
(High-Speed Nozzle),
Filter Insertion Jig
(Nozzle for Middle-Size and
Odd-Shape Components),
Filter Removing Jig
3.2.9 PCB Positioning
Section
Upper Surface of Feeder
Base
Cleaning
----- Vacuum Cleaner
3.2.10 Conveyor
Section
Support Pin Detection
Sensors
Cleaning
----- Rag
PCB Detection Sensor,
PCB Detection Sensor
Fiber,
PCB Detection Sensor
Mirror
Cleaning
----- Rag
T4A10
2.3 Monthly Maintenance
Grease Symbols
DE1
: DAPHNE EPONEX GREASE No. 1
Object Unit
Inspection, Cleaning,
and Lubricating Spots
Work Grease Required Tools Check
3.2.3 Component
Recognition
Camera Section
Teaching Plate
Cleaning
----- Rag
QFP Glass Plate Jig
Cleaning
----- Lens Cleaning Cloth
3.2.7 Head Section
High Speed Head
Diffusion Plate
Cleaning
----- Lens Cleaning Cloth
3.2.11 Nozzle Stocker
Section
Nozzle Storage Section
Cleaning
----- Vacuum Cleaner
T4A11
1007-004
4OM-1603
1-13
2. Maintenance Check List : Chap.1
2.4 Quarterly Maintenance
Grease Symbols
DE1
: DAPHNE EPONEX GREASE No. 1
NM1
: MOLYNOC GREASE AP1
Notice
Lubrication must be made on the *-marked items after initial month and
every 3 months for the subsequent use.
Object Unit
Inspection, Cleaning,
and Lubricating Spots
Work Grease Required Tools Check
3.2.1 Air Source
Filter
Cleaning
-----
3.2.2 Vacuum System
Driving Section
Filter
Cleaning
-----
3.2.4 Feeder Base
Worm Gear
Lubrication
NM1
3.2.6 Feeder Cart
Section (Cutter)
Linear Guide
Lubrication
DE1
Needle Bearing
Lubrication
DE1
3.2.7 Head Section
High Speed Head
Nozzle U/D Ball Screw
(NL Axis)
Cleaning,
Lubrication
DE1
Head U/D Ball Screw
(HL Axis)
Cleaning,
Lubrication
DE1
Head U/D Linear Guide
(HL Axis)
Cleaning,
Lubrication
DE1
Center Spline
Lubrication
DE1
Carn Follower
Cleaning,
Lubrication
DE1
Nozzle Change Carn
Face (Upper Side)
Cleaning,
Lubrication
DE1
Vacuum Filter
Replacement
-----
Vacuum Nozzle
Inspection
-----
3.2.7 Head Section
Multi-Functional
Head
Ball Screw (3 locations)
Lubrication
DE1
Linear Guide
(3 locations)
Lubrication
DE1
Pan
(3 locations)
Cleaning
----- Oiled Rag
Vacuum Filter
Change
----- Filter Attachment /
Detachment Jig
Vacuum Nozzle
Inspection
-----
3.2.8 X/Y Beam
Section
* X-Axis Linear Guide
Cleaning,
Lubrication
DE1
* Y-Axis Linear Guide
Cleaning,
Lubrication
DE1
X-Axis Linear Scale
Cleaning
-----
Y-Axis Linear Scale
Cleaning
-----
3.2.9 PCB Positioning
Section
* Ball Screw
Cleaning,
Lubrication
DE1
3.2.10 Conveyor
Section
* Linear Guide
Cleaning,
Lubrication
DE1
T4A12
1012-005